Micromachined ultrasound transducer with pedestal

Patent metadata

Field	Value
Publication number	US-12172188-B2
Application number	US-202217685991-A
Country	US
Kind code	B2
Filing date	Mar 3, 2022
Priority date	Mar 4, 2021
Publication date	Dec 24, 2024
Grant date	Dec 24, 2024

Abstract

An ultrasonic transducer is described. The ultrasonic transducer comprises a membrane and a substrate disposed opposite the membrane such that a cavity is formed therebetween. The substrate comprises an electrode region and pedestals protruding from a surface of the substrate and having a height greater than a height of the electrode region, the pedestals being electrically isolated from the electrode region.

First claim

What is claimed is:

1. An ultrasound device, comprising:
a substrate;
a cavity bottom layer disposed on the substrate, the cavity bottom layer comprising:
an inner region having a first radius, the inner region comprising a first plurality of pedestals protruding from a surface of the cavity bottom layer, wherein pedestals of the first plurality of pedestals comprise a first pedestal radius;
a middle region having a first inner radius and a first outer radius, the first inner radius being approximately equal to the first radius and the first outer radius being greater than the first inner radius, the middle region comprising a second plurality of pedestals protruding from the surface of the cavity bottom layer, wherein pedestals of the second plurality of pedestals comprise a second pedestal radius greater than the first pedestal radius;
an outer region surrounding the middle region and having a second inner radius and a second outer radius, the second inner radius being approximately equal to the first outer radius and the second outer radius being greater than the second inner radius; and
an electrode layer disposed under the middle region and the outer region; and

side walls extending from the cavity bottom layer; and
a membrane disposed opposite the substrate and supported by the side walls to form a sealed cavity between the membrane and the substrate,
wherein the pedestals of the first plurality of pedestals and the pedestals of the second plurality of pedestals are electrically isolated from the electrode layer.

2. The ultrasound device of claim 1 , wherein the pedestals of the first plurality of pedestals and the pedestals of the second plurality of pedestals comprise a dielectric material having a dielectric constant in range from 3.9 to 50.

3. The ultrasound device of claim 2 , wherein the dielectric material comprises silicon dioxide (SiO2), silicon nitride (SiJN4), or hafnium oxide (HfO2).

4. The ultrasound device of claim 1 , wherein the pedestals of the first plurality of pedestals and the pedestals of the second plurality of pedestals are electrically isolated from the electrode layer by a trench.

5. The ultrasound device of claim 4 , wherein the trench comprises an electrically insulating material having a resistivity in a range from 1×10{circumflex over ( )}15 Q-m to 1×10{circumflex over ( )}25 Q-m.

6. The ultrasound device of claim 1 , wherein pedestals of the first plurality of pedestals have a first pitch and pedestals of the second plurality of pedestals have a second pitch greater than the first pitch.

7. The ultrasound device of claim 1 , wherein the electrode layer comprises a plurality of layers including a titanium nitride (TiN) layer and a titanium (Ti) layer.

Assignees

• Bfly Operations Inc

Inventors

• Liu Jianwei
• Miao Lingyun
• Pushparaj Victor L
• Apte Nikhil

Classifications

• B81B3/0021

  Transducers for transforming electrical into mechanical energy or vice versa (dynamo-electric machines H02K99/00; electrostatic machines H02N1/00; piezoelectric devices H10N30/00) · CPC title

• B06B2201/40

  with testing, calibrating, safety devices, built-in protection, construction details · CPC title

• B81B3/001

  Structures having a reduced contact area, e.g. with bumps or with a textured surface · CPC title

• B06B1/0292 Primary

  Electrostatic transducers, e.g. electret-type · CPC title