Process for pretreatment of plastic surfaces for metallization

Patent metadata

Field	Value
Publication number	US-10822703-B2
Application number	US-201615748278-A
Country	US
Kind code	B2
Filing date	Jul 21, 2016
Priority date	Jul 30, 2015
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

The invention relates to a process for coating plastics or plastic surfaces with metals, especially plastics composed of acrylonitrile/butadiene/styrene copolymers (ABS) and composed of mixtures of these copolymers with other plastics (e.g. ABS blends), wherein the process comprises the pretreatment of the plastic surfaces with a composition C (etch solution) comprising at least two different ionic liquids IL1 and IL2.

First claim

The invention claimed is:

1. A process for coating plastic with one or more metals, comprising:
a) pretreating the plastic with a composition C comprising: a first ionic liquid IL1 comprising, as cation, at least one alkylammonium cation; and a second ionic liquid IL2 comprising, as cation, at least one aromatic heterocycle having a delocalized cationic charge and comprising at least one nitrogen atom, the first ionic liquid IL1 and the second ionic liquid IL2 being different from each other;
b) treating the plastic from a) with an activator composition A comprising at least one ionogenic and/or colloidal activator;
c) treating the plastic from b) with an accelerator composition B comprising an acid and/or a reducing agent;
d) chemically depositing a metal layer, by treating the plastic from c) with a coating composition M1 comprising at least one metal salt and at least one reducing agent; and
e) electrochemically coating the plastic from d) with at least one further metal layer, by electrochemically treating the plastic from d) with at least one coating composition M′ comprising at least one metal compound,
wherein the alkylammonium cation included in the first ionic liquid IL1 is represented by formula (I),

wherein
R is an unbranched and unsubstituted C 1 -C 18 -alkyl, CH 3 O—(CH 2 CH 2 O) p —CH 2 CH 2 — or CH 3 CH 2 O—(CH 2 CH 2 O) p —CH 2 CH 2 — with p=0 to 3;
R 1 , R 2 and R 3 are each independently:
a hydrogen atom, unsubstituted C 1 -C 18 -alkyl, 2-hydroxyethyl, 2-cyanoethyl, 2-(methoxycarbonyl)ethyl, 2-(ethoxycarbonyl)ethyl, 2-(n-butoxycarbonyl)ethyl, chlorine, CH 3 O—(CH 2 CH 2 O) p —CH 2 CH 2 — or CH 3 CH 2 O—(CH 2 CH 2 O) p —CH 2 CH 2 — with p=0 to 3,
or two adjacent R 1 , R 2 and R 3 radicals together with the nitrogen atom in formula (I) are a saturated unsubstituted five- to seven-membered ring; and
n is 1, 2 or 3,
wherein the at least one aromatic heterocycle having a delocalized cationic charge and comprising at least one nitrogen atom in the second ionic liquid IL2, comprises at least one cation selected from the group consisting of pyridinium cations, pyridazinium cations, pyrimidinium cations, pyrazinium cations, imidazolium cations, pyrazolium cations, thiazolium cations and triazolium cations, and
wherein a mass ratio of the first ionic liquid IL1 to the second ionic liquid IL2 is in the range from 3 to 18.

2. The process according to claim 1 , wherein the ionic liquids IL1 and IL2 are each a salt which is liquid at 100° C., 1 bar.

3. The process according to claim 1 , wherein the at least one aromatic heterocycle having a delocalized cationic charge and comprising at least one nitrogen atom in the second ionic liquid IL2, comprises exactly one imidazolium cation.

4. The process according to claim 1 , wherein the composition C comprises
as the first ionic liquid IL1 methyltri(1-butyl)ammonium methylsulfate (MTBS)
and as the second ionic liquid IL2 a compound selected from the group consisting of 1-ethyl-3-methylimidazolium methylsulfate, 1-ethyl-3-methylimidazolium ethylsulfate, 1-ethyl-3-methylimidazolium hydrogensulfate, 1-ethyl-3-methylimidazolium thiocyanate, 1-ethyl-3-methylimidazolium acetate, 1-ethyl-3-methylimidazolium methanesulfonate and 1-ethyl-3-methylimidazolium diethylphosphate.

5. The process according to claim 1 , wherein the composition C comprises
50% to 95% by weight, based on the overall composition C, of the first ionic liquid IL1;
5% to 50% by weight, based on the overall composition C, of the second ionic liquid IL2; and
0% to 45% by weight, based on the overall composition C, of at least one solvent S.

6. The process according to claim 1 , wherein the composition C comprises
49% to 94% by weight, based on the overall composition C, of the first ionic liquid IL1;
5% to 50% by weight, based on the overall composition C, of the second ionic liquid IL2; and
1% to 30% by weight, based on the overall composition C, of at least one solvent S selected from the group consisting of water, propylene carbonate, polyethylene glycols, diacetin, triacetin, ethylene glycol, diethylene glycol, triethylene glycol and tetraethylene glycol.

7. The process according to claim 1 , wherein the plastic comprises:
polyamides;
polystyrenes;
at least one copolymers of styrene selected from the group consisting of styrene/acrylonitrile copolymers SAN, acrylic ester/styrene/acrylonitrile copolymers ASA and acrylonitrile/butadiene/styrene copolymers ABS; or
blends and/or multicomponent plastics thereof.

8. The process according to claim 1 , wherein the plastic comprises acrylonitrile/butadiene/styrene copolymer ABS or a blend and/or multicomponent plastic comprising ABS.

9. The process according to claim 1 , wherein the one or more metals comprise at least one metal selected from the group consisting of nickel, aluminium, copper, chromium, tin, zinc and alloys thereof.

10. The process according to claim 1 , wherein, in the electrochemical coating in e), the at least one further metal layer is a layer consisting essentially of copper and/or nickel, and the at least one coating composition M′ is a coating composition M2 comprising at least one copper compound and/or at least one nickel compound; and
the process further comprises:
electrochemically coating the layer consisting essentially of copper and/or nickel with a layer consisting essentially of chromium, by electrochemically treating the layer consisting essentially of copper and/or nickel with a coating composition M3 comprising at least one chromium compound.

Assignees

• Basf Se

Inventors

• Kirste Axel
• Urban Tobias
• Nicolini Fabio
• Lutter Simone
• Richter Frank
• Cezanne Andre

Classifications

• C08J3/096

  Nitrogen containing compounds · CPC title

• C23C18/1641

  Organic substrates, e.g. resin, plastic · CPC title

• C23C18/26

  using organic liquids · CPC title

• C23C18/2073 Primary

  Multistep pretreatment · CPC title

• C23C18/30

  Activating {or accelerating or sensitising with palladium or other noble metal} · CPC title