Multi-metal catalysts and devices and methods of use thereof

Patent metadata

Field	Value
Publication number	US-11459664-B2
Application number	US-201816632602-A
Country	US
Kind code	B2
Filing date	Jul 20, 2018
Priority date	Jul 21, 2017
Publication date	Oct 4, 2022
Grant date	Oct 4, 2022

Abstract

Novel multi-metal catalysts comprising abundant Earth metals are described herein. Devices comprising the catalysts of the invention are also described.Methods of producing the catalysts are also described herein.Methods of producing hydrogen using the catalysts of the invention are also described herein.

First claim

The invention claimed is:

1. A catalyst of formula I:
Co x Mo y P  (formula I),

wherein:
x ranges from about 0.4 to 1.0, and
y ranges from about 0.1 to 0.5.

2. The catalyst of claim 1 , wherein the catalyst is a film applied on a substrate.

3. The catalyst of claim 2 , wherein the substrate is selected from the group consisting of copper foil and nickel foam.

4. An electrode comprising a substrate and the catalyst of claim 1 , wherein the catalyst is present on at least a portion of the surface of the substrate.

5. The electrode of claim 4 , wherein the substrate is selected from the group consisting of copper foil and nickel foam.

6. A device comprising the electrode of claim 4 .

7. The device of claim 6 , wherein the device is selected from the group consisting of a solar cell and a fuel cell.

8. A system for producing hydrogen from water the system comprising:
a cell for generating electricity, wherein the cell comprises an electrode comprising the catalyst of claim 1 , wherein the electricity electrolyzes water at the electrode to produce hydrogen.

9. The system of claim 8 , wherein the cell is a solar cell.

10. A method of water electrolysis or a method of producing hydrogen, the method comprising the steps of:
a. providing a cell comprising an electrode comprising a catalyst of formula I in an aqueous solution; and
b. applying a current to the cell, wherein water is electrolyzed at the electrode and hydrogen is produced, wherein in formula I:
Co x Mo y P  (formula I),

x ranges from about 0.4 to 1.0, and
y ranges from about 0.1 to 0.5.

11. The method of claim 10 , wherein the catalyst is a thin film deposited on at least a portion of the surface of the electrode.

12. The method of claim 10 , wherein the aqueous solution is an alkaline solution.

13. The method of claim 12 , wherein the pH of the alkaline solution is about 10 or greater.

14. The method of claim 10 , wherein the cell further comprises a second electrode.

15. The method of claim 10 , wherein the step (a) of providing a cell comprises:
1) immersing a substrate in an aqueous solution comprising cobalt, molybdenum, and phosphorus; and
2) applying a voltage to the substrate, wherein a catalyst of formula I forms a film on at least a portion of the surface of the substrate; and
3) either:
(i) removing the aqueous solution and adding an alkaline aqueous solution; or
(ii) removing the substrate from the aqueous solution and immersing the substrate in an alkaline aqueous solution;
thereby providing a cell comprising an electrode comprising the substrate and the catalyst of formula I in an alkaline aqueous solution before
(b) applying a current to the substrate, wherein water is electrolyzed and hydrogen is produced.

16. The method of claim 15 , wherein the pH of the alkaline aqueous solution is about 10 or greater.

Assignees

• Univ Temple
• Temple University—Of the Commonwealth System of Higher Education

Inventors

• Strongin Daniel R
• Thenuwara Akila C

Classifications

• C25B1/50

  Processes · CPC title

• B01J37/348

  Electrochemical processes, e.g. electrochemical deposition or anodisation · CPC title

• C25B11/075 Primary

  consisting of a single catalytic element or catalytic compound · CPC title

• B01J27/19

  Molybdenum · CPC title

• B01J37/0225

  of metal substrates · CPC title