Hydroprocessing catalyst prepared with waste catalyst fines and its use
US-9211536-B2 · Dec 15, 2015 · US
US10112182B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10112182-B2 |
| Application number | US-201414259577-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 23, 2014 |
| Priority date | Apr 26, 2013 |
| Publication date | Oct 30, 2018 |
| Grant date | Oct 30, 2018 |
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A catalytic adsorbent, comprising at least cobalt and molybdenum deposited on a porous substrate in which the content of cobalt, expressed in terms of CoO oxide, is between 11 and 30% by weight relative to the total weight of said adsorbent and the content of molybdenum, expressed in terms of MoO 3 oxide, is between 3 and 30% by weight relative to the total weight of said adsorbent, is described. This invention also relates to a process for hydrotreatment using said catalytic adsorbent.
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The invention claimed is: 1. A catalytic adsorbent comprising at least cobalt and molybdenum deposited on a porous substrate in which the content of cobalt, expressed in terms of CoO oxide, is between 20 and 25% by weight relative to the total weight of said adsorbent, and the content of molybdenum, expressed in terms of MoO 3 oxide, is between 3 and 30% by weight relative to the total weight of said adsorbent and in which the Co/Mo molar ratio is between 1 and 6, and wherein the cobalt and molybdenum are in part in sulfur form, the content and ratios of Co and Mo being determined before adding sulfur to put them part in sulfur form. 2. The adsorbent according to claim 1 , in which the Co/Mo molar ratio is between 1 and 3.5. 3. The adsorbent according to claim 1 , in which the molybdenum content, expressed in terms of MoO 3 oxide, is between 5 and 20% by weight relative to the total weight of said adsorbent. 4. The adsorbent according to claim 1 , additionally comprising phosphorus. 5. The adsorbent according to claim 4 , in which the phosphorus content, expressed in terms of P 2 O 5 oxide, is between 0.2 and 8% by weight relative to the total weight of said adsorbent. 6. The adsorbent according to claim 1 , in which the cobalt content, expressed in terms of CoO oxide, is between 21 and 25% by weight relative to the total weight of said adsorbent. 7. The adsorbent according to claim 1 , in which the molybdenum content, expressed in terms of MoO 3 oxide, is between 21 and 30% by weight relative to the total weight of said adsorbent. 8. The adsorbent according to claim 1 , in which the Co/Mo molar ratio is between 3.5 and 6. 9. The adsorbent according to claim 1 , in which the Co/Mo molar ratio is between 2 and 3. 10. The adsorbent according to claim 1 , in which the molybdenum content, expressed in terms of MoO 3 oxide, is between 16 and 20% by weight relative to the total weight of said adsorbent. 11. A catalytic adsorbent comprising at least cobalt and molybdenum deposited on a porous substrate in which the content of cobalt, expressed in terms of CoO oxide, is 20% by weight relative to the total weight of said adsorbent, and the content of molybdenum, expressed in terms of MoO 3 oxide, is between 8 and 10% by weight relative to the total weight of said adsorbent and in which the Co/Mo molar ratio is between 2.4 and 2.9, and wherein the cobalt and molybdenum are in part in sulfur form. 12. The adsorbent according to claim 1 , in which the molar ratio between the sulfur (S) that is present in the catalytic adsorbent and the cobalt and molybdenum is at least equal to 60% of the theoretical molar ratio corresponding to the total sulfurization of said cobalt and molybdenum. 13. A process for hydrotreatment of a hydrocarbon-containing feedstock comprising at least one catalytic adsorption stage in which the hydrocarbon-containing feedstock is brought into contact, in the presence of hydrogen, with the catalytic adsorbent according to claim 1 . 14. The process according to claim 13 , in which the catalytic adsorbent is subjected to a calcination treatment prior to its use. 15. The process according to claim 14 , in which the calcined catalytic adsorbent is also subjected to a sulfurization treatment before its use. 16. The process according to claim 15 , in which the sulfurization is carried out in such a way that the sulfurization rate of the metals constituting said catalytic adsorbent is at least 60%. 17. The process according to claim 13 , in which the contact is made at an operating temperature of between 200 and 400° C., an operating pressure of between 0.2 and 5 MPa, and a ratio of the hydrogen flow rate to the flow rate of the hydrocarbon-containing feedstock of between 50 and 800 Nm 3 /m 3 . 18. The process according to claim 13 , in which the effluent that is obtained from being brought into contact with the adsorbent is brought into contact with at least one catalyst for hydrodesulfurization or selective hydrogenation. 19. The process according to claim 18 , in which the contact with the catalyst for hydrodesulfurization or the catalyst for selective hydrogenation is made in the same reactor that contains adsorbent. 20. The process according to claim 18 , in which the ratio of the volume of said catalytic absorbent relative to the volume of said catalyst for hydrodesulfurization or selective hydrogenation is between 4 and 50%. 21. The process according to claim 13 , in which the hydrocarbon-containing feedstock is a catalytic cracking gasoline containing between 5 and 60% by weight of monoolefins, between 50 and 6,000 ppm by weight of sulfur-containing compounds, and between 10 and 1,000 ppb by weight of arsenic.
Molybdenum · CPC title
Selective hydrogenation of the diolefin or acetylene compounds · CPC title
by adsorption, i.e. purification or separation of hydrocarbons with the aid of solids, e.g. with ion-exchangers · CPC title
to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing · CPC title
Metal content · CPC title
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