Copper heat dissipation material, carrier-attached copper foil, connector, terminal, laminate, shield material, printed-wiring board, metal processed member, electronic device and method for manufacturing the printed wiring board

Patent metadata

Field	Value
Publication number	US-9724896-B2
Application number	US-201514919357-A
Country	US
Kind code	B2
Filing date	Oct 21, 2015
Priority date	Oct 22, 2014
Publication date	Aug 8, 2017
Grant date	Aug 8, 2017

Abstract

A copper heat dissipation material having a satisfactory heat dissipation performance is provided. The copper heat dissipation material has an alloy layer containing at least one metal selected from Cu, Co, Ni, W, P, Zn, Cr, Fe, Sn and Mo on one or both surfaces, in which surface roughness Sz of the one or both surfaces, measured by a laser microscope using laser light of 405 nm in wavelength, is 5 μm or more.

First claim

What is claimed is:

1. A copper heat dissipation material having an alloy layer comprising at least one metal selected from Cu, Co, Ni, W, P, Zn, Cr, Fe, Sn and Mo on one or both surfaces, wherein surface roughness Sz of the one or both surfaces, measured by a laser microscope using laser light of 405 nm in wavelength, is 5 μm or more.

2. The copper heat dissipation material according to claim 1 , wherein the surface roughness Sz of the one or both surfaces, measured by a laser microscope using laser light of 405 nm in wavelength, is 7 μm or more.

3. The copper heat dissipation material according to claim 2 , wherein the surface roughness Sz of the one or both surfaces, measured by a laser microscope using laser light of 405 nm in wavelength, is 10 μm or more.

4. The copper heat dissipation material according to claim 3 , wherein the surface roughness Sz of the one or both surfaces, measured by a laser microscope using laser light of 405 nm in wavelength, is 14 μm or more.

5. The copper heat dissipation material according to claim 1 , wherein the surface roughness Sz of the one or both surfaces, measured by a laser microscope using laser light of 405 nm in wavelength, is 90 μm or less.

6. The copper heat dissipation material according to claim 1 , wherein surface roughness Sa of the one or both surfaces, measured by a laser microscope using laser light of 405 nm in wavelength, is 0.13 μm or more.

7. The copper heat dissipation material according to claim 1 , wherein surface roughness Sku of the one or both surfaces, measured by a laser microscope using laser light of 405 nm in wavelength, is 6 or more.

8. The copper heat dissipation material according to claim 1 , wherein a surface area ratio A/B of surface area A of the one or both surfaces to planarly viewed area B, measured by a laser microscope using laser light of 405 nm in wavelength, is 1.35 or more.

9. The copper heat dissipation material according to claim 1 , wherein color difference ΔL of the one or both surfaces based on JISZ8730 satisfies ΔL≦−35.

10. The copper heat dissipation material according to claim 1 , wherein color difference Δa of the one or both surfaces based on JISZ8730 satisfies Δa≦15.

11. The copper heat dissipation material according to claim 1 , wherein color difference Δb of the one or both surfaces based on JISZ8730 satisfies Δb≦17.

12. The copper heat dissipation material according to claim 1 , wherein a radiation factor of the one or both surfaces is 0.092 or more.

13. The copper heat dissipation material according to claim 1 , comprising a resin layer on the one or both surfaces.

14. A carrier-attached copper foil having an intermediate layer and an ultra-thin copper layer in this order on one or both surfaces of a carrier, wherein the ultra-thin copper layer is the copper heat dissipation material according to claim 1 .

15. A terminal comprising the copper heat dissipation material according to claim 1 .

16. A laminate manufactured by laminating the copper heat dissipation material according to claim 1 ; an optional pressure-sensitive adhesive layer or adhesive layer; and a resin substrate, a substrate, a chassis, a metal processed member, an electronic component, an electronic device, a liquid crystal panel, a display or a separator, in this order.

17. A printed-wiring board comprising the laminate according to claim 16 .

18. A metal processed member comprising the copper heat dissipation material of claim 1 .

19. An electronic device comprising the copper heat dissipation material of claim 1 .

20. A method for manufacturing a printed wiring board, comprising
a step of preparing the carrier-attached copper foil of claim 14 and an insulating substrate,
a step of laminating the carrier-attached copper foil and the insulating substrate,
a step of forming a metal-clad laminate by detaching carrier from the carrier-attached copper foil after the carrier-attached copper foil and the insulating substrate are laminated, and thereafter,
a step of forming a circuit by any one of a semi-additive method, a subtractive method, a partly additive method and a modified semi-additive method.

21. A method for manufacturing a printed wiring board, comprising
a step of forming a circuit on the surface of the ultra-thin copper layer of the carrier-attached copper foil according to claim 14 or the surface of the carrier,
a step of forming a resin layer on the surface of the ultra-thin copper layer of the carrier-attached copper foil or the surface of the carrier so as to bury the circuit,
a step of forming a circuit on the resin layer
a step of detaching the carrier or the ultra-thin copper layer after the circuit is formed on the resin layer, and
a step of exposing the circuit buried in the resin layer and formed on the surface of the ultra-thin copper layer or the surface of the carrier by removing the ultra-thin copper layer or the carrier after the carrier or the ultra-thin copper layer is detached.

Assignees

• Jx Nippon Mining & Metals Corp

Inventors

• Momoi Hajime
• Morioka Satoru
• Ono Toshiyuki
• Arai Hideta
• Fukuchi Ryo
• Miki Atsushi

Classifications

• H10W40/258

  Metallic materials (H10W40/254, H10W40/257, H10W40/255, H10W40/251, H10W40/253 take precedence) · CPC title

• H10W40/255

  having a laminate or multilayered structure, e.g. direct bond copper [DBC] ceramic substrates · CPC title

• C25D7/0614

  Strips or foils · CPC title

• C25D3/12

  of nickel or cobalt · CPC title

• C25D3/38

  of copper · CPC title