Surface treated copper foil

Patent metadata

Field	Value
Publication number	US-11145867-B2
Application number	US-201916654723-A
Country	US
Kind code	B2
Filing date	Oct 16, 2019
Priority date	Feb 1, 2019
Publication date	Oct 12, 2021
Grant date	Oct 12, 2021

Abstract

Surface-treated copper foils exhibiting a void volume (Vv) in a range of 0.4 to 2.2 μm3/μm2 and an arithmetic mean waviness (Wa) lower than or equal to 0.4 μm are reported. Where the surface-treated copper foil is treated on the drum side and includes a treatment layer comprising a nodule layer. Such surface-treated copper foils can be used as a conductive material having low transmission loss, for example in circuit boards.

First claim

We claim:

1. A surface-treated copper foil comprising:
an electrodeposited copper foil including a drum side and a deposited side, and
a treatment layer disposed on the drum side providing a surface-treated side,
wherein the treatment layer comprises a nodule layer and wherein the surface-treated side exhibits a void volume (Vv) in a range of 0.4 to 2.2 μm 3 /μm 2 and an arithmetic mean waviness (Wa) lower than or equal to 0.4 μm.

2. The surface-treated copper foil of claim 1 , wherein the surface-treated side exhibits an arithmetic mean waviness (Wa) in a range of 0.1 to 0.4 μm.

3. The surface-treated copper foil of claim 1 , wherein the surface-treated side exhibits a core void volume (Vvc) in a range of 0.4 to 2 μm 3 /μm 2 .

4. The surface-treated copper foil of claim 1 , wherein the surface-treated side exhibits a dale void volume (Vvv) in a range of 0.01 to 0.1 μm 3 /μm 2 .

5. The surface-treated copper foil of claim 1 , wherein the surface-treated side exhibits a reflectance at 700 nm in a range of 28% to 76%.

6. The surface-treated copper foil of claim 1 , wherein the surface-treated side exhibits a reflectance at 700 nm greater than 40%.

7. The surface-treated copper foil of claim 6 , wherein the surface-treated side exhibits a reflectance at 700 nm in a range of 40% to 70%.

8. The surface-treated copper foil of claim 1 , wherein the treatment layer further comprises at least one of a barrier layer, an anti-tarnish layer, and a coupling layer.

9. The surface-treated copper foil of claim 8 , wherein the barrier layer is made of metal or an alloy containing the metal, and the metal is selected from at least one of Ni, Zn, Cr, Co, Mo, Fe, Sn, and V.

10. The surface-treated copper foil of claim 8 , wherein the coupling layer includes silicon.

11. The surface-treated copper foil of claim 1 , wherein the nodule layer comprises copper nodules.

12. A device comprising,
a circuit board including the surface-treated copper foil of claim 1 and a plurality of components mounted on the circuit board,
wherein at least a first component and a second component of the plurality of components are electrically connected to each other through the surface-treated copper foil of the circuit board.

13. A laminate comprising,
a resin layer, and
a surface-treated copper foil comprising,
an electrodeposited copper foil including a drum side and a deposited side,
a treatment layer disposed on the drum side providing a surface-treated side in contact with the resin layer, and wherein the treatment layer comprises a nodule layer,
wherein the surface-treated side exhibits a void volume (Vv) in a range of 0.4 to 2.2 μm 3 /μm 2 , an arithmetic mean waviness (Wa) in a range of 0.1 to 0.4 μm, a core void volume (Vvc) in a range of 0.4 to 2 μm 3 /μm 2 , and a dale void volume (Vvv) in a range of 0.01 to 0.1 μm 3 /μm 2 , and a surface reflectance at 700 nm in a range of 40% to 70%.

14. A surface-treated copper foil comprising:
an electrodeposited copper foil including a drum side and a deposited side, and
a treatment layer disposed on the drum side providing a surface-treated side,
wherein the treatment layer comprises a nodule layer and wherein the surface-treated side exhibits a void volume (Vv) in a range of 0.4 to 2.2 μm 3 /μm 2 and an arithmetic mean waviness (Wa) lower than or equal to 0.4 μm,
wherein the nodule layer comprises copper nodules, and the treatment layer further comprises at least one of a barrier layer, an anti-tarnish layer, and a coupling layer.

Assignees

• Chang Chun Petrochemical Co Ltd

Inventors

• Lai Chien-Ming
• Lai Yao-Sheng
• Chou Jui-Chang

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M4/0469

  Electroforming a self-supporting electrode; Electroforming of powdered electrode material · CPC title

• H05K2203/0307

  Providing micro- or nanometer scale roughness on a metal surface, e.g. by plating of nodules or dendrites · CPC title

• C25D3/38

  of copper · CPC title

• H01M4/13

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title