Dielectric materials using 2D nanosheet network interlayer

Patent metadata

Field	Value
Publication number	US-11004606-B2
Application number	US-201816037696-A
Country	US
Kind code	B2
Filing date	Jul 17, 2018
Priority date	Jun 19, 2015
Publication date	May 11, 2021
Grant date	May 11, 2021

Abstract

The present disclosure provides advantageous composite films/coatings, and improved methods for fabricating such composite films/coatings. More particularly, the present disclosure provides improved methods for fabricating composite films by trapping at least a portion of a layered material (e.g., hexagonal boron nitride sheets/layers) at an interface of a phase separated system and then introducing the layered material to a polymer film. The present disclosure provides for the use of boron nitride layers to increase the properties (e.g., dielectric constant and breakdown voltage) of polymer films. The exemplary films can be produced by an advantageous climbing technique. Exemplary boron nitride films are composed of overlapping boron nitride sheets with a total thickness of about one nanometer, with the film then transferred onto a polymer film, thereby resulting in significant increases in both dielectric and breakdown properties of the polymer film.

First claim

The invention claimed is:

1. A film comprising:
a polymer film defining a surface; and
one or more exfoliated boron nitride sheets or layers overlaid on the surface of the polymer film to define a layered composite of the polymer film and the one or more boron nitride sheets or layers;
wherein the exfoliated boron nitride sheets or layers are present in the layered composite at a level of less than about 0.01 weight percent;
wherein the layered composite exhibits a substantially increased breakdown voltage as compared to breakdown voltage for the polymer film in the absence of the exfoliated boron nitride sheets or layers; and
wherein the layered composite functions as a dielectric.

2. The film of claim 1 , wherein the one or more boron nitride sheets or layers have a total thickness of about one nanometer.

3. The film of claim 1 , wherein the one or more boron nitride sheets or layers include overlapping boron nitride sheets or layers.

4. The film of claim 1 , wherein the one or more boron nitride sheets or layers include from one boron nitride sheet or layer to nine boron nitride sheets or layers.

5. The film of claim 1 , wherein the one or more boron nitride layers define an interlayer between the surface of the polymer film and additional polymer that covers the one or more boron nitride layers or sheets.

6. The film of claim 1 , wherein the one or more boron nitride sheets or layers are overlaid on the surface of the polymer film by coating the one or more boron nitride sheets or layers onto the surface of the polymer film.

7. The film of claim 1 , wherein the polymer film has a low frequency dielectric constant of about 5 , and an energy storage capacity of about 4.9 J/cm 3 .

8. The film of claim 1 , wherein the polymer film includes poly(methyl-methacrylate) or polypropylene.

9. The film of claim 1 , wherein the boron nitride is hexagonal boron nitride.

10. The film of claim 1 , wherein the one or more boron nitride sheets or layers are parallel to the surface of the polymer film.

11. The film of claim 1 , wherein the one or more boron nitride sheets or layers are overlaid in an overlapping arrangement relative to the surface of the polymer film.

12. The film of claim 1 , wherein the one or more boron sheets or layers overlay the surface of the polymer film so as to establish uncovered areas on the surface of the polymer film of about 10% of the surface.

13. The film of claim 1 , wherein the layered composite includes one to five exfoliated boron nitride sheets or layers.

14. The film of claim 1 , wherein the layered composite exhibits a stored energy density that is about 2.76 times greater than a stored energy density for the polymer film in the absence of the exfoliated boron nitride sheets or layers.

15. The film of claim 1 , wherein the breakdown voltage of the layered composite is at least forty five percent greater than the breakdown voltage for the polymer film in the absence of the exfoliated boron nitride sheets or layers.

Assignees

• Univ Connecticut

Inventors

• Adamson Douglas H
• Cui Zhenhua
• Dobrynin Andrey V

Classifications

• H01G4/06

  Solid dielectrics · CPC title

• H01G4/206

  inorganic and synthetic material · CPC title

• H01G4/14 Primary

  Organic dielectrics · CPC title

• C30B29/403

  AIII-nitrides · CPC title

• C30B29/64

  Flat crystals, e.g. plates, strips or discs · CPC title