Dye-sensitized solar cell element

Patent metadata

Field	Value
Publication number	US-9947483-B2
Application number	US-201314422236-A
Country	US
Kind code	B2
Filing date	Aug 31, 2013
Priority date	Sep 1, 2012
Publication date	Apr 17, 2018
Grant date	Apr 17, 2018

Abstract

A dye-sensitized solar cell element has at least one dye-sensitized solar cell, the dye-sensitized solar cell is equipped with a conductive substrate having a transparent substrate and a transparent conductive layer provided on one surface of the transparent substrate, a counter substrate facing the conductive substrate, an oxide semiconductor layer provided on the conductive substrate or the counter substrate, and an annular sealing portion bonding the conductive substrate and the counter substrate. The transparent conductive layer has a main body portion disposed on an inner side of the sealing portion, a groove is formed in the transparent conductive layer, and at least a part of the groove has a first groove formed along an external shape of the sealing portion, and an insulating material also continuously covers an edge portion of the main body portion as well as enters into at least a part of the first groove.

First claim

The invention claimed is:

1. A dye-sensitized solar cell element comprising:
at least one dye-sensitized solar cell, wherein the dye-sensitized solar cell includes
a conductive substrate having a transparent substrate and a transparent conductive layer provided on one surface of the transparent substrate,
a counter substrate facing the conductive substrate and being constituted by a counter electrode,
an oxide semiconductor layer provided on the conductive substrate or the counter substrate, and
an annular sealing portion bonding the conductive substrate and the counter substrate and having an annular first sealing portion provided between the conductive substrate and the counter substrate, the annular sealing portion having a ring shape,
wherein the transparent conductive layer has a main body portion disposed on an inner side of the sealing portion,

a groove formed on the transparent conductive layer, at least a part of the groove having a first groove formed along an external shape of the sealing portion, and
an insulating material continuously covering an edge portion of the main body portion and entering into at least a part of the first groove,
wherein the insulating material is provided over the entire circumference along an external shape of the sealing portion.

2. The dye-sensitized solar cell element according to claim 1 , wherein at least a part of the first groove is spaced apart from the sealing portion on an outer side of the sealing portion, and
which comprises a current collecting wiring on the transparent conductive layer of the at least one dye-sensitized solar cell, the current collecting wiring being provided between the sealing portion and the part of the first groove spaced apart from the sealing portion on an outer side of the sealing portion.

3. The dye-sensitized solar cell element according to claim 1 , further comprising a back sheet covering the dye-sensitized solar cell on the one surface side of the transparent substrate,
wherein the groove has
the first groove and
a second groove formed along an edge portion of a part excluding the main body portion of the transparent conductive layer and intersecting with a peripheral portion of the back sheet, when the second groove and the peripheral portion of the back sheet are viewed in the direction perpendicular to the one surface of the transparent substrate and
the insulating material also covers an edge portion of a part excluding the main body portion of the transparent conductive layer as well as enters into the second groove.

4. The dye-sensitized solar cell element according to claim 3 , wherein an insulating coupling portion is provided between the conductive substrate and the entire circumference of a peripheral portion of the back sheet.

5. The dye-sensitized solar cell element according to claim 4 , wherein the insulating material and the coupling portion are composed of the same material and integrated.

6. The dye-sensitized solar cell element according to claim 1 , wherein the insulating material covers an edge portion of the transparent conductive layer on both sides of the entire groove as well as enters into the entire groove.

7. The dye-sensitized solar cell element according to claim 1 , further comprising a back sheet covering the at least one dye-sensitized solar cell on the one surface side of the transparent substrate,
wherein the back sheet has an adhesive portion making the back sheet adhere to the conductive substrate, and
the adhesive portion is spaced apart from the sealing portion.

8. The dye-sensitized solar cell element according to claim 7 , wherein an insulating coupling portion is provided on the conductive substrate and the entire circumference of a peripheral portion of the back sheet, and the adhesive portion of the back sheet is adhered to the coupling portion.

9. The dye-sensitized solar cell element according to claim 8 , wherein the insulating material is provided between the sealing portion and the conductive substrate.

10. The dye-sensitized solar cell element according to claim 1 , comprising a plurality of the dye-sensitized solar cells, the plurality of dye-sensitized solar cells being interconnected electrically in series,
wherein, among the plurality of dye-sensitized solar cells, the dye-sensitized solar cell connected with an adjacent dye-sensitized solar cell further includes a connecting terminal provided on the transparent conductive layer,
the counter substrate has a metal substrate,
the transparent conductive layer has
a main body portion provided on an inner side of the annular sealing portion and
a protruding portion which protrudes from the main body portion to an outer side of the sealing portion and on which the connecting terminal is provided,
the connecting terminal of one dye-sensitized solar cell of two adjacent dye-sensitized solar cells is connected with the metal substrate of the counter substrate of the other dye-sensitized solar cell via a conductive material,
the connecting terminal has
a conductive material connecting portion connected with the conductive material and extending along a fixed direction on an outer side of the sealing portion and
a conductive material non-connecting portion extending along a fixed direction from the conductive material connecting portion on an outer side of the sealing portion, and
a width of the conductive material non-connecting portion is narrower than a width of the conductive material connecting portion.

Assignees

• Fujikura Ltd
• Fujikura Ltd

Inventors

• Okada Kenichi
• Endoh Katsuyoshi
• Usui Hiroki
• TOPON Ong-on

Classifications

• H01G9/2081 Primary

  Serial interconnection of cells · CPC title

• H01G9/2077 Primary

  Sealing arrangements, e.g. to prevent the leakage of the electrolyte · CPC title

• H01G9/2059

  comprising an organic dye as the active light absorbing material, e.g. adsorbed on an electrode or dissolved in solution · CPC title

• H01G9/2031

  comprising titanium oxide, e.g. TiO2 (H01G9/2036 takes precedence) · CPC title

• Y02E10/542

  Dye sensitized solar cells · CPC title