Photoelectric conversion element module and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-2016155574-A1
Application number	US-201414900227-A
Country	US
Kind code	A1
Filing date	Jun 19, 2014
Priority date	Jul 1, 2013
Publication date	Jun 2, 2016
Grant date	—

Abstract

Provided are a photoelectric conversion element module in which sufficient power generation performance can be obtained, and a method for manufacturing the photoelectric conversion element module. A photoelectric conversion element module obtained by electrically connecting two or more photoelectric conversion elements obtained by stacking a substrate, a first electrode, a photoelectric conversion layer containing a semiconductor and a sensitizing dye, a hole transportation layer having a conductive polymer, and a second electrode in the sequence listed, in which the hole transportation layer is formed by bringing the photoelectric conversion layer into contact with a conductive polymer precursor and then irradiating the sensitizing dye with light in the presence of an oxidizer, whereby the conductive polymer precursor is polymerized.

First claim

1 . A photoelectric conversion element module obtained by electrically connecting two or more photoelectric conversion elements obtained by stacking a substrate, a first electrode, a photoelectric conversion layer containing a semiconductor and a sensitizing dye, a hole transportation layer having a conductive polymer, and a second electrode in the sequence listed, wherein
the hole transportation layer is formed by bringing the photoelectric conversion layer into contact with a conductive polymer precursor and then irradiating the sensitizing dye with light in the presence of an oxidizer, whereby the conductive polymer precursor is polymerized.

2 . The photoelectric conversion element module according to claim 1 , wherein as for at least two adjacent photoelectric conversion elements among the photoelectric conversion elements, one end portion of the first electrode of one photoelectric conversion element is connected with one end portion of the second electrode of another photoelectric conversion element adjacent to the one photoelectric conversion element.

3 . The photoelectric conversion element module according to claim 1 , wherein the oxidizer is oxygen, ozone, peroxides, or metal salts.

4 . The photoelectric conversion element module according to claim 1 , wherein the conductive polymer precursor has a repeating unit represented by the following Monomer Formula 1:

(in Monomer Formula 1, X represents, S, NR, or O, R is a hydrogen atom or an alkyl group, and R 1 to R 4 are each independently a hydrogen atom, a halogen atom, a straight chain or branched alkyl group having 1 to 30 carbon atom(s), a cycloalkyl group having 3 to 10 carbon atoms, an alkoxy group having 1 to 30 carbon atom(s), a polyethylene oxide group having 2 to 30 carbon atoms, or a substituted or unsubstituted aromatic ring-containing group having 4 to 30 carbon atoms).

5 . The photoelectric conversion element module according to claim 1 , wherein the sensitizing dye is represented by General Formula (1):

(in General Formula (1), R 3 s each independently represent a hydrogen atom, a halogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted alkenyl group, a substituted or unsubstituted alkynyl group, a substituted or unsubstituted aryl group, an amino group, a cyano group, or a substituted or unsubstituted heterocyclic group,
Ar represents a bivalent cyclic compound group,
A 1 and A 2 each independently represent a single bond, a bivalent saturated or unsaturated hydrocarbon group, a substituted or unsubstituted alkylene group, an arylene group, or a bivalent heterocyclic group,
Z is an organic group having an acidic group, alkoxysilane, or halogenated silane,
p and q are each independently an integer of 0 or more and 6 or less,
n is an integer of 1 or more and 3 or less, and
when n is 1, two R 3 s are different from each other and R 3 is connected with another substituent to form a cyclic structure, and when n is 2 or more, plural Ars, A 1 s, A 2 s and Zs are different from each other).

6 . The photoelectric conversion element module according to claim 1 , wherein a wavelength of the irradiated light includes an absorption wavelength of the sensitizing dye.

7 . A method for manufacturing a photoelectric conversion element module obtained by electrically connecting two or more photoelectric conversion elements obtained by stacking a substrate, a first electrode, a photoelectric conversion layer containing a semiconductor and a sensitizing dye, a hole transportation layer having a conductive polymer, and a second electrode in the sequence listed, the method comprising:
forming the photoelectric conversion layer on the first electrode; bringing a conductive polymer precursor into contact with the photoelectric conversion layer in the presence of an oxidizer; irradiating the sensitizing dye with light in the presence of the oxidizer to polymerize the conductive polymer precursor to thereby form the hole transportation layer; forming the second electrode on the hole transportation layer; and electrically connecting at least the two photoelectric conversion elements.

8 . The method for manufacturing a photoelectric conversion element module according to claim 7 , wherein the electrically connecting includes connecting one end portion of the first electrode of one photoelectric conversion element with one end portion of the second electrode of another photoelectric conversion element adjacent to the one photoelectric conversion element.

9 . The method for manufacturing a photoelectric conversion element module according to claim 8 , wherein since the second electrode is formed, at least the two photoelectric conversion elements are electrically connected.

10 . The method for manufacturing a photoelectric conversion element module according to claim 7 , wherein the oxidizer is oxygen, ozone, peroxides, or metal salts.

11 . The method for manufacturing a photoelectric conversion element module according to claim 7 , wherein the conductive polymer has a repeating unit represented by the following General Formula (2)

(in General Formula (2), X represents S, NR, or O, R is a hydrogen atom or an alkyl group, and R 1 to R 4 are each independently a hydrogen atom, a halogen atom, a straight chain or branched alkyl group having 1 to 30 carbon atom(s), a cycloalkyl group having 3 to 10 carbon atoms, an alkoxy group having 1 to 30 carbon atom(s), a polyethylene oxide group having 2 to 30 carbon atoms, or a substituted or unsubstituted aromatic ring-containing group having 4 to 30 carbon atoms).

12 . The method for manufacturing a photoelectric conversion element module according to claim 7 , wherein a wavelength of the irradiated light includes an absorption wavelength of the sensitizing dye.

13 . The photoelectric conversion element module according to claim 2 , wherein the oxidizer is oxygen, ozone, peroxides, or metal salts.

14 . The photoelectric conversion element module according to claim 2 , wherein the conductive polymer precursor has a repeating unit represented by the following Monomer Formula 1:

(in Monomer Formula 1, X represents, S, NR, or O, R is a hydrogen atom or an alkyl group, and R 1 to R 4 are each independently a hydrogen atom, a halogen atom, a straight chain or branched alkyl group having 1 to 30 carbon atom(s), a cycloalkyl group having 3 to 10 carbon atoms, an alkoxy group having 1 to 30 carbon atom(s), a polyethylene oxide group having 2 to 30 carbon atoms, or a substituted or unsubstituted aromatic ring-containing group having 4 to 30 carbon atoms).

15 . The photoelectric conversion element module according to claim 2 , wherein the sensitizing dye is represented by General Formula (1):

(in General Formula (1), R 3 s each independently represent a hydrogen atom, a halogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted alkenyl group, a substituted or unsubstituted alkynyl group, a substituted or unsubstituted aryl group,

Assignees

• Konica Minolta Inc

Inventors

• Ishikawa Takayuki
• Isobe Kazuya

Classifications

• H01G9/2018 Primary

  characterised by the ionic charge transport species, e.g. redox shuttles · CPC title

• H10K39/12

  Electrical configurations of PV cells, e.g. series connections or parallel connections · CPC title

• C09B5/62 Primary

  Cyclic imides or amidines of peri-dicarboxylic acids of the anthracene, benzanthrene, or perylene series · CPC title

• H01G9/2059

  comprising an organic dye as the active light absorbing material, e.g. adsorbed on an electrode or dissolved in solution · CPC title

• H01G9/2081

  Serial interconnection of cells · CPC title