Dye-sensitized solar cell module and manufacturing method for same

Patent metadata

Field	Value
Publication number	US-9257237-B2
Application number	US-201213649530-A
Country	US
Kind code	B2
Filing date	Oct 11, 2012
Priority date	Apr 13, 2010
Publication date	Feb 9, 2016
Grant date	Feb 9, 2016

Abstract

The present invention is a dye-sensitized solar cell module provided with a pair of mutually opposed electrodes, partitions that connect the pair of electrodes and form a plurality of cell spaces together with the pair of electrodes, and an electrolyte filled into the cell spaces, wherein one electrode of the pair of electrodes has oxide semiconductor portions that face each of the plurality of cell spaces and are loaded with a photosensitizing dye, at least one electrode of the pair of electrodes is composed of at least two layers, the thickest layer is a metal substrate having a thickness of 100 μm or less or a resin film having a thickness of 500 μm or less, and the electrode containing the metal substrate or the resin film has a bending portion that bends so as to protrude towards the opposing electrode.

First claim

The invention claimed is:

1. A manufacturing method for a dye-sensitized solar cell module,
the method comprising:
a preparation step of preparing a pair of electrodes,
a partition forming portion fixing step of fixing partition forming portions containing a thermoplastic resin on at least one electrode of the pair of electrodes by heating and melting the partition forming portions, and
a lamination step of laminating the pair of electrodes via the partition forming portions with an electrolyte disposed between the pair of electrodes at a pressure of 50 Pa or more and less than 1013 hPa, and forming partitions that form a plurality of cell spaces together with the pair of electrodes between the pair of electrodes, the partitions being formed by heating and melting the partition forming portions and connecting the pair of electrodes, wherein,
one electrode of the pair of electrodes has a plurality of oxide semiconductor portions,
a dye loading step of loading a photosensitizing dye onto the oxide semiconductor portions is included between the preparation step and the partition forming portion fixing step,
a superimposing step of superimposing the pair of electrodes on at least one of which the partition forming portions are fixed is included between the partition forming portion fixing step and the lamination step,
the partition forming portion fixing step is performed before the superimposing step,
at least one electrode of the pair of electrodes is composed of at least two layers, the thickest layer being a metal substrate having a thickness of 10 μm or more and 40 μm or less,
in the lamination step, the pair of electrodes are laminated so that a bending portion that bends so as to protrude towards one of the cell space is formed in the electrode containing the metal substrate, the bending portion including the metal substrate, and
in the lamination step, the pair of electrodes are laminated so that the oxide semiconductor portion and the bending portion oppose one another in each of the cell spaces;
so that the electrolyte is accommodated in each of the cell spaces;
so that the partitions connect both the pair of electrodes; and
so that the plurality of cells, which are formed by the cell spaces, the partitions and the pair of electrodes, are connected in parallel.

2. The manufacturing method for a dye-sensitized solar cell module according to claim 1 , wherein
at least one electrode of the pair of electrodes has a wiring portion containing a current collector wiring, and
in the lamination step, the partitions are formed so as to overlap the wiring portion.

3. The manufacturing method for a dye-sensitized solar cell module according to claim 1 , wherein the metal substrate is composed of at least one type of metal selected from the group consisting of titanium, nickel, stainless steel and platinum, and the electrolyte contains iodine.

Assignees

• Okada Kenichi
• Fujikura Ltd

Inventors

• Okada Kenichi

Classifications

• H01G9/2059

  comprising an organic dye as the active light absorbing material, e.g. adsorbed on an electrode or dissolved in solution · CPC title

• H01G9/2081 Primary

  Serial interconnection of cells · CPC title

• H01G9/2031

  comprising titanium oxide, e.g. TiO2 (H01G9/2036 takes precedence) · CPC title

• H01G9/2022

  characterized by he counter electrode · CPC title

• Y02E10/542

  Dye sensitized solar cells · CPC title