Binder composition for improved mortars and coatings

Patent metadata

Field	Value
Publication number	US-9828292-B2
Application number	US-201415039931-A
Country	US
Kind code	B2
Filing date	Dec 4, 2014
Priority date	Dec 6, 2013
Publication date	Nov 28, 2017
Grant date	Nov 28, 2017

Abstract

A binder composition for enhanced mortars and coatings, comprising a first conventional mineral component and a second component based on powdery slaked lime, wherein said second component based on powdery slaked lime has a specific surface area calculated according to the BET method of less than 12 m 2 /g, advantageously less than 11 m 2 /g, in particular less than 10 m 2 /g, preferably less than 9 m 2 /g and its uses as well as the enhanced coating or mortar systems comprising an aggregate of the mineral type and the aforesaid composition.

First claim

The invention claimed is:

1. A binder composition for mortars and coatings, comprising a first conventional mineral component and a second component based on powdery slaked lime, wherein said second component based on powdery slaked lime has a specific surface area calculated according to the BET method of less than 12 m 2 /g and wherein said second component is present in an amount equal to or greater than 12% and equal to or less than 80% by weight, based on the total weight of the binder composition.

2. The binder composition according to claim 1 wherein said second component has a specific surface area calculated according to the BET method of less than 8.5 m 2 /g.

3. The binder composition according to claim 1 , wherein said first conventional mineral component is selected from the group consisting of cements, standard slaked or air lime, natural or artificial hydraulic lime, masonry binders, pozzolanic and hydraulic binders, gypsum and mixtures thereof.

4. The binder composition according to claim 3 , wherein said cement is selected from the group consisting of common cements, refractory cements, molten aluminous cements, prompt cements, Portland cements, slags from blast furnaces, fly ash and mixtures thereof.

5. The binder composition according to claim 1 , wherein said second component has particles having a d3 greater than 0.1 μm and a d98 of less than or equal to 250 μm.

6. The binder composition according to claim 1 , wherein said second component has particles having a d93 of less than or equal to 90 μm.

7. The binder composition according to claim 1 , wherein said second component based on powdery slaked lime has a total pore volume calculated according to the BJH method of nitrogen desorption greater than or equal to 0.02 cm 3 /g.

8. The binder composition according to claim 1 , wherein said second component based on powdery slaked lime has a total pore volume calculated according to the BJH method of nitrogen desorption of less than or equal to 0.07 cm 3 /g.

9. The binder composition according to claim 1 , further comprising an air entrainer comprising a surfactant or tenside.

10. The binder composition according to claim 1 , further comprising a water retaining agent, the water retaining agent being selected from the group consisting of cellulose ethers, guar gums, derivatives thereof and mixtures thereof.

11. The binder composition according to claim 1 , further comprising a rheology modifier comprising a hydrocolloid.

12. The bind composition according to claim 1 , further comprising a hydrophobicizing agent selected from the group consisting of salts of fatty acids including stearates and oleates, vegetable and mineral oils, silanes, siloxanes and mixtures thereof.

13. The binder composition according to claim 1 , further comprising a third component which is organic and which comprises an industrial lattice selected from the group consisting of copolymers based on polyvinyl acetate/ethylene, polyvinyl acetate/versatate, and styrene/butadiene.

14. The binder composition according to claim 1 , wherein said second component based on slaked lime has a bulk density measured according to the EN 459 2 standard of more than 350 kg/m 3 .

15. A system of coatings or mortars comprising an aggregate of the mineral type and a binder composition, the binder composition comprising:
a first conventional mineral component and a second component based on powdery slaked lime, wherein said second component based on powdery slaked lime has a specific surface area calculated according to the BET method of less than 12 m 2 /g wherein said second component is present in an amount equal to or greater than 12% and equal to or less than 80% by weight, based on the total weight of the binder composition.

16. The system according to claim 15 , in a dry form, ready to be mixed with water.

17. The system according to claim 15 , further comprising water.

18. The system according to claim 15 , further comprising an air entrainer comprising a surfactant or tenside.

19. The system according to claim 15 , further comprising a water retaining agent, the water retaining agent being selected from the consisting of cellulose ethers, guar gums, derivatives thereof and mixtures thereof.

20. The system according to claim 15 , further comprising a rheology modifier which comprises a hydrocolloid.

21. The system according to claim 15 , further comprising a hydrophobicizing agent which comprises the salt of a fatty acid, the hydrophobicizing agent being selected from the group consisting of stearates and oleates, vegetable and mineral oils, silanes, siloxanes and mixtures thereof.

22. The system according to claim 15 , further comprising a third component which is organic and which comprises an industrial lattice the industrial lattice being selected from the group consisting of lattices based on polyvinyl/ethylene, polyvinyl acetate/versatate, styrene/butadiene copolymers.

23. The binder composition according to claim 1 , further comprising an air entrainer, the air entrainer being selected from the group consisting of alkyl sulfates, alkyl sulfonates, ethoxylated fatty alcohols, block copolymers and mixtures thereof.

24. The binder composition according to claim 1 , further comprising a rheology modifier, the rheology modifier being selected from the group consisting of polysaccharides, starch derivatives, alginates, guar gums and derivatives thereof, xanthan gums and derivatives thereof, carrageenan gums and derivatives thereof, succinoglycans, superplasticizers selected from the group consisting of polycarboxylates and melamine formaldehydes, and mineral colloids selected from the group consisting of silica and clays, and mixtures thereof.

25. The system according to claim 15 , further comprising an air entrainer, the air entrainer being selected from the group consisting of alkyl sulfates and alkyl sulfonates, ethoxylated fatty alcohols, block copolymers and mixtures thereof.

26. The system according to claim 15 , further comprising a rheology modifier, the rheology modifier being selected from the group consisting of polysaccharides, starch derivatives, alginates, guar gums and derivatives thereof xanthan gums and derivatives thereof, carrageenan gums and derivatives thereof, succinoglycans, superplasticizers selected from the group consisting of polycarboxylates and melamine formaldehydes, and mineral colloids selected from the group consisting of silica and clays, and mixtures thereof.

Assignees

• Lhoist Rech Et Developpement Sa

Inventors

• Ulrike Peter
• Daviller Daniel

Classifications

• C04B20/008

  Micro- or nanosized fillers, e.g. micronised fillers with particle size smaller than that of the hydraulic binder (colloidal silica C04B14/062 ; silica fume C04B18/146) · CPC title

• C04B2103/304

  Air-entrainers · CPC title

• C04B2103/46

  Water-loss or fluid-loss reducers, hygroscopic or hydrophilic agents, water retention agents · CPC title

• C04B2111/00646

  Masonry mortars · CPC title

• C04B28/10 Primary

  Lime cements or magnesium oxide cements · CPC title