Set-delayed cement compositions comprising pumice and associated methods

Patent metadata

Field	Value
Publication number	US-9328583-B2
Application number	US-201414221479-A
Country	US
Kind code	B2
Filing date	Mar 21, 2014
Priority date	Mar 9, 2012
Publication date	May 3, 2016
Grant date	May 3, 2016

Abstract

Disclosed herein are cement compositions and methods of using set-delayed cement compositions in subterranean formations. An embodiment includes a method of cementing in a subterranean formation comprising: providing a cement composition comprising water, pumice, hydrated lime, a set retarder, and a strength enhancer, wherein the strength enhancer comprises at least one material selected from the group consisting of cement kiln dust, slag, amorphous silica, a pozzolan, and any combination thereof; introducing the cement composition into the subterranean formation; and allowing the cement composition to set in the subterranean formation.

First claim

What is claimed is:

1. A method of cementing in a subterranean formation comprising:
providing a cement composition comprising water, pumice, hydrated lime, a set retarder, a dispersant, and a strength enhancer, wherein the strength enhancer comprises at least one material selected from the group consisting of cement kiln dust, slag, amorphous silica, a pozzolan, and any combination thereof, wherein the set retarder comprises a phosphonic acid derivative and the dispersant comprises a polycarboxylated ether dispersant;
introducing the cement composition into the subterranean formation; and
allowing the cement composition to set in the subterranean formation.

2. The method of claim 1 wherein the strength enhancer comprises the cement kiln dust and wherein the cement kiln dust is present in an amount of about 50% to about 100% by weight of the pumice.

3. The method of claim 1 wherein the strength enhancer comprises the slag and wherein the slag is present in an amount of about 50% to about 100% by weight of the pumice.

4. The method of claim 1 wherein the strength enhancer comprises the pozzolan and wherein the pozzolan is selected from the group consisting of diatomaceous earth, metakaolin, fly ash, zeolite, and any combination thereof; and wherein the pozzolan is present in an amount of about 0.1% to about 20% by weight of the pumice.

5. The method of claim 1 wherein the strength enhancer comprises the pozzolan, wherein the method further comprises combining an additive comprising a cement set activator and the pozzolan with the cement composition before introducing the cement composition into the subterranean formation.

6. The method of claim 1 wherein the strength enhancer comprises the amorphous silica and wherein the amorphous silica is present in an amount of about 0.1% to about 20% by weight of the pumice.

7. The method of claim 1 wherein the cement composition further comprises a cement set activator selected from the group consisting of zeolites, amines, silicates, monovalent salts, divalent salts, nanosilica, polyphosphates, and any combination thereof.

8. The method of claim 1 wherein the cement composition further comprises a cement set activator comprising a combination of a monovalent salt and a polyphosphate.

9. The method of claim 1 wherein the cement composition is introduced into an annulus between a conduit disposed in a well bore and a wall of the well bore or another conduit.

10. The method of claim 1 further comprising, prior to the introducing step, storing the cement composition for a time period of about 7 days and then adding a cement set activator to the cement composition.

11. A cementing system comprising:
a cement composition comprising:
water,
pumice,
hydrated lime,
a set retarder,
a dispersant, and
a strength enhancer, wherein the strength enhancer is selected from the group consisting of cement kiln dust, slag, amorphous silica, and a pozzolan; and

a mixing equipment capable of mixing the cement composition; and
pumping equipment capable of pumping the cement composition;
wherein the set retarder comprises a phosphonic acid derivative and the dispersant comprises a polycarboxylated ether dispersant.

12. The system of claim 11 wherein the strength enhancer comprises the cement kiln dust and wherein the cement kiln dust is present in an amount of about 50% to about 100% by weight of the pumice.

13. The system of claim 11 wherein the strength enhancer comprises the slag and wherein the slag is present in an amount of about 50% to about 100% by weight of the pumice.

14. The system of claim 11 wherein the strength enhancer comprises the pozzolan and wherein the pozzolan is selected from the group consisting of diatomaceous earth, metakaolin, fly ash, zeolite, and any combination thereof; and wherein the pozzolan is present in an amount of about 0.1% to about 20% by weight of the pumice.

15. The system of claim 11 wherein the strength enhancer comprises the amorphous silica and wherein the amorphous silica is present in an amount of about 0.1% to about 20% by weight of the pumice.

16. The system of claim 11 wherein the cement composition further comprises a cement set activator selected from the group consisting of zeolites, amines, silicates, monovalent salts, divalent salts, nanosilica, polyphosphates, and any combination thereof.

17. The system of claim 11 wherein the cement composition further comprises a cement set activator comprising a combination of a monovalent salt and a polyphosphate.

Assignees

• Halliburton Energy Services Inc

Inventors

• Pisklak Thomas Jason
• Agapiou Kyriacos
• Martinez Juan Humberto
• Lewis Samuel Jason
• Brothers Lance Everett
• Otieno Pauline Akinyi
• Boul Peter James
• Kellum Matthew Grady
• Morgan Ronnie Glen

Classifications

• C04B28/18 Primary

  containing mixtures of the silica-lime type · CPC title

• E21B33/138

  Plastering the borehole wall; Injecting into the formation · CPC title

• C04B14/047

  Zeolites · CPC title

• C04B2103/12

  Set accelerators · CPC title

• C04B18/146

  Silica fume · CPC title