Method for obtaining a substrate provided with a coating

Patent metadata

Field	Value
Publication number	US-9580807-B2
Application number	US-201214003985-A
Country	US
Kind code	B2
Filing date	Mar 7, 2012
Priority date	Mar 8, 2011
Publication date	Feb 28, 2017
Grant date	Feb 28, 2017

Abstract

The subject of the invention is a process for obtaining a substrate ( 1 ) provided on at least one of its sides with a coating ( 2 ), comprising a step of depositing said coating ( 2 ) then a step of heat treatment of said coating using a main laser radiation ( 4 ), said process being characterized in that at least one portion ( 5, 14 ) of the main laser radiation ( 4 ) transmitted through said substrate ( 1 ) and/or reflected by said coating ( 2 ) is redirected in the direction of said substrate in order to form at least one secondary laser radiation ( 6, 7, 18 ).

First claim

The invention claimed is:

1. A process for obtaining a substrate having a coating on at least one of its sides, the process comprising:
depositing a coating on at least one side of a substrate; and
heat treating said coating with a main laser radiation,
wherein at least one portion of the main laser radiation transmitted through said substrate is redirected in the direction of said substrate to form at least one secondary laser radiation,
wherein the angle formed by the secondary radiation and normal to the substrate is less than 45°,
wherein the angles formed by the main radiation with the normal to the substrate and the at least one secondary radiation with the normal to the substrate are different, and
wherein the secondary radiation is not polarized.

2. The process of claim 1 , wherein the substrate is made of glass or of a polymeric organic material.

3. The process of claim 1 , wherein the coating comprises at least one thin layer selected from the group consisting of silver layers, titanium oxide layers, and transparent electrically conductive layers.

4. The process of claim 1 , wherein the temperature of the side of the substrate opposite the side treated by the at least one laser radiation does not exceed 100° C. during the heat treatment.

5. The process of claim 1 , wherein the main laser radiation results from at least one laser beam forming a line which simultaneously irradiates all or some of the width of the substrate.

6. The process of claim 5 , wherein a relative movement between the substrate and the or each laser line is carried out such that the difference between the respective speeds of the substrate and of the laser is greater than or equal to 4 meters per minute.

7. The process of claim 1 , wherein the wavelength of the laser radiation is between 500 and 2000 nm.

8. The process of claim 1 , wherein the secondary laser radiation is formed by reflecting the portion of the main laser radiation transmitted through said substrate with at least one mirror.

9. The process of claim 1 , wherein the secondary laser radiation impacts the substrate at the same location as the main laser radiation.

10. The process of claim 1 , wherein the secondary laser radiation has the same profile as the main laser radiation.

11. The process of claim 1 , wherein the depth of focus of the secondary laser radiation is the same as that of the main laser radiation.

12. The process of claim 1 , wherein the formation of the secondary laser radiation employs an optical assembly that comprises only optical elements selected from the group consisting of mirrors, prisms, and lenses.

13. The process of claim 12 , wherein the optical assembly consists of two mirrors and one lens, or of one prism and one lens.

14. The process of claim 1 , wherein said at least one coating is deposited by magnetron sputtering.

15. The process of claim 1 , wherein the heat treating does not melt or partially melt the coating.

16. The process of claim 1 , wherein the angles formed by the main radiation with the normal to the substrate and the at least one secondary radiation with the normal to the substrate are non-zero and less than 45°.

17. A process for obtaining a substrate having a coating on at least one of its sides, the process comprising:
depositing a coating on at least one side of a substrate; and
heat treating said coating with a main laser radiation,
wherein at least one portion of the main laser radiation by said coating is redirected in the direction of said substrate to form at least one secondary laser radiation,
wherein the angle formed by the secondary radiation and normal to the substrate is less than 45°,
wherein the angles formed by the main radiation with the normal to the substrate and the at least one secondary radiation with the normal to the substrate are different,
wherein the secondary radiation is not polarized, and
wherein the formation of the secondary laser radiation employs an optical assembly that consists of two mirrors and one lens.

18. The process of claim 17 , wherein a reflection of the coating at the wavelength of the laser is at least 20%.

19. The process of claim 17 , wherein the coating comprises at least one thin layer selected from the group consisting of silver layers, titanium oxide layers, and transparent electrically conductive layers.

20. The process of claim 17 , wherein the temperature of the side of the substrate opposite the side treated by the at least one laser radiation does not exceed 100° C. during the heat treatment.

21. The process of claim 17 , wherein the main laser radiation results from at least one laser beam forming a line which simultaneously irradiates all or some of the width of the substrate.

22. The process of claim 17 , wherein a relative movement between the substrate and the at least one laser beam forming a line is carried out such that the difference between the respective speeds of the substrate and of the laser is greater than or equal to 4 meters per minute.

23. The process of claim 17 , wherein the wavelength of the laser radiation is between 500 and 2000 nm.

24. The process of claim 17 , wherein the secondary laser radiation impacts the substrate at the same location as the main laser radiation.

25. The process of claim 17 , wherein the angles formed by the main radiation with the normal to the substrate and the at least one secondary radiation with the normal to the substrate are non-zero and less than 45°.

Assignees

• Bilaine Matthieu
• Yeh Li-Ya
• Saint Gobain

Inventors

• Bilaine Matthieu
• Yeh Li-Ya

Classifications

• C23C16/483 Primary

  using coherent light, UV to IR, e.g. lasers · CPC title

• B23K26/064

  by means of optical elements, e.g. lenses, mirrors or prisms · CPC title

• C03C17/366

  Low-emissivity or solar control coatings · CPC title

• C23C14/5813

  using lasers · CPC title

• C03C17/3417

  all coatings being oxide coatings · CPC title