Polymer electrolyte membrane (PEM) electrolytic cells using zeolite-templated carbon (ZTC) as electrocatalyst

Patent metadata

Field	Value
Publication number	US-12385147-B2
Application number	US-202117450416-A
Country	US
Kind code	B2
Filing date	Oct 8, 2021
Priority date	Jul 14, 2021
Publication date	Aug 12, 2025
Grant date	Aug 12, 2025

Abstract

A polymer electrolyte membrane (PEM) electrolytic cell assembly, and a method for making the assembly, are provided. An exemplary method includes forming a functionalized zeolite templated carbon (ZTC), including forming a CaX zeolite, depositing carbon in the CaX zeolite using a chemical vapor deposition (CVD) process to form a carbon/zeolite composite, treating the carbon/zeolite composite with a solution including hydrofluoric acid to form a ZTC, and treating the ZTC to add catalyst sites, forming the functionalized ZTC. The method further includes incorporating the functionalized ZTC into electrodes, forming a membrane electrode assembly (MEA), and forming the PEM electrolytic cell assembly. The method further includes coupling the PEM electrolytic cell assembly to a heat source.

First claim

What is claimed is:

1. A polymer electrolyte membrane (PEM) electrolytic cell, comprising:
a membrane electrode assembly (MEA), comprising:
an anode;
a polymer electrolyte membrane (PEM); and
a cathode, wherein the anode, the cathode, or both comprises functionalized zeolite templated carbon (ZTC) comprising catalyst particles, micropores and mesopores, wherein the catalyst particles are disposed in the micropores and mesopores, the micropores have a diameter of from about 1.5 nm to about 2 nm, and the mesopores have a diameter of from about 2 nm to about 5 nm and a mesopore volume of about 0.12 cm 3 /g to about 0.48 cm 3 /g;
a housing comprising an inlet for water and an outlet for hydrogen;
a power line coupled to the cathode to provide current to the PEM electrolytic cell from an external power supply; and
a return line from the external power supply coupled to the anode.

2. The PEM electrolytic cell of claim 1 , comprising a layer of functionalized zeolite template carbon disposed at the interface between the anode and the PEM, the interface between the cathode and the PEM, or both.

3. The PEM electrolytic cell of claim 1 , wherein the functionalized ZTC is formed by a method comprising:
forming a CaX zeolite having a crystallite size of about 10 μm to about 20 μm;
depositing carbon in the CaX zeolite using a chemical vapor deposition (CVD) process to form a carbon/zeolite composite;
treating the carbon/zeolite composite with a solution comprising hydrofluoric acid to form a ZTC; and
treating the ZTC to add catalyst sites, forming the functionalized ZTC.

4. The PEM electrolytic cell of claim 3 , wherein the carbon deposited in the CaX zeolite is originated from a precursor selected from propylene, ethanol and acetylene.

5. The PEM electrolytic cell of claim 3 , wherein the solution further comprises hydrochloric acid.

6. The PEM electrolytic cell of claim 1 , wherein the functionalized ZTC has a micropore volume of about 0.58 cm 3 /g to about 1.17 cm 3 /g.

7. The PEM electrolytic cell of claim 6 , wherein the functionalized ZTC has a mesopore volume of about 0.12 cm 3 /g to about 0.48 cm 3 /g.

8. The PEM electrolytic cell of claim 1 , wherein the functionalized ZTC has a micropore volume of about 0.33 cm 3 /g to about 1.17 cm 3 /g.

9. The PEM electrolytic cell of claim 8 , wherein the functionalized ZTC has a mesopore volume of about 0.12 cm 3 /g to about 0.45 cm 3 /g.

10. The PEM electrolytic cell of claim 1 , wherein the functionalized ZTC has a mesopore volume of about 0.12 cm 3 /g to about 0.45 cm 3 /g.

11. The PEM electrolytic cell of claim 1 , wherein the functionalized ZTC has a micropore volume of about 0.34 cm 3 /g to about 0.66 cm 3 /g.

12. The PEM electrolytic cell of claim 11 , wherein the functionalized ZTC has a mesopore volume of about 0.34 cm 3 /g to about 0.66 cm 3 /g.

13. The PEM electrolytic cell of claim 1 , wherein the functionalized ZTC has a total pore volume of about 0.45 cm 3 /g to about 1.57 cm 3 /g.

14. The PEM electrolytic cell of claim 1 , wherein the functionalized ZTC has a Brunauer-Emmett-Teller (BET) surface area of about 840 to about 3050 m 2 /g.

15. The PEM electrolytic cell of claim 1 , wherein the functionalized ZTC is adhered to a surface of the anode or the cathode via a conductive adhesive comprising a perfluorinated resin binder and an alcohol.

Assignees

• Saudi Arabian Oil Co

Inventors

• Hammad Ahmad D
• Amr Issam T
• Wang Yuguo
• Lithoxoos Georgios
• Othman Rashid M

Classifications

• C23C16/01

  on temporary substrates, e.g. substrates subsequently removed by etching · CPC title

• C23C16/02

  Pretreatment of the material to be coated (C23C16/04 takes precedence) · CPC title

• C23C16/26

  Deposition of carbon only · CPC title

• C23C16/45523

  Pulsed gas flow or change of composition over time · CPC title

• C25B11/031

  Porous electrodes · CPC title