Positive electrode active material for lithium secondary battery, method for preparing the same and lithium secondary battery including the same

Patent metadata

Field	Value
Publication number	US-12132199-B2
Application number	US-202318207211-A
Country	US
Kind code	B2
Filing date	Jun 8, 2023
Priority date	Oct 28, 2014
Publication date	Oct 29, 2024
Grant date	Oct 29, 2024

Abstract

A positive electrode active material includes a core including a first lithium complex metal oxide, and a shell located surrounding the core and including a second lithium complex metal oxide, and further includes a buffer layer located between the core and the shell. The buffer layer includes a pore, and a three-dimensional network structure of a third lithium complex metal oxide which is connecting the core and the shell. Accordingly, the positive electrode active material is capable of enhancing an output property and a life property by minimizing destruction of the active material caused by a rolling process during the electrode preparation, maximizing reactivity with an electrolyte liquid, and by the particles that form the shell having a crystal structure with orientation facilitating lithium ion intercalation and deintercalation.

First claim

What is claimed is:

1. A positive electrode active material for a lithium secondary battery comprising:
a core including a first lithium complex metal oxide;
a shell located surrounding the core, and including a second lithium complex metal oxide; and
a buffer layer located between the core and the shell,
wherein the buffer layer includes a pore and a three-dimensional network structure of a third lithium complex metal oxide which is connecting the core and the shell,
wherein the three-dimensional network structure has a lattice of a tangled cobweb shape.

2. The positive electrode active material of claim 1 , wherein the core is a primary particle of the first lithium complex metal oxide, or a secondary particle that is an aggregate of the primary particles.

3. The positive electrode active material of claim 1 , wherein the pore is included in 5% by volume to 30% by volume to the total volume of the positive electrode active material.

4. The positive electrode active material of claim 1 , wherein, in the shell, the second lithium complex metal oxide has crystal orientation oriented from the center to the surface of the active material particle in a radial form.

5. The positive electrode active material of claim 1 , wherein the shell further includes a pore between particles of the second lithium complex metal oxide.

6. The positive electrode active material of claim 1 , wherein an area of the shell determined from the following Mathematical Formula 1 is from 0.2 to 1:
shell area=(positive electrode active material radius-core radius-buffer layer thickness)/positive electrode active material radius.  [Mathematical Formula 1]

7. The positive electrode active material of claim 6 , wherein a ratio of the core radius to the positive electrode active material radius is greater than 0 and less than 0.4, and a ratio of the length from the positive electrode active material particle center to an interface between the buffer layer and the shell to the positive electrode active material particle radius is greater than 0 and less than 0.7.

8. The positive electrode active material of claim 1 , wherein the core has an average particle diameter (D 50 ) of 0.2 μm to 10 μm.

9. The positive electrode active material of claim 1 , wherein the shell has a thickness of 0.5 μm to 8 μm.

10. The positive electrode active material of claim 1 , which has an average particle diameter (D 50 ) of 2 μm to 20 μm.

11. The positive electrode active material of claim 1 , wherein the first to the third lithium complex metal oxides are each independently include a compound of the following Formula 1:
Li a Ni 1-x-y Co x M1 y M3 z M2 w O 2   [Formula 1]

wherein, in Formula 1, M1 includes any one, two or more elements selected from the group consisting of Al and Mn, M2 includes any one, two or more elements selected from the group consisting of Zr, Ti, Mg, Ta and Nb, and M3 includes any one, two or more elements selected from the group consisting of W, Mo and Cr, and 1.0≤a≤1.5, 0<x≤0.5, 0<y≤0.5, 0≤z≤0.03, 0≤w≤0.02 and 0<x+y≤0.7.

12. The positive electrode active material of claim 1 , further comprising a surface treating layer including a lithium oxide of the following Formula 2 on the surface:
Li m MeO (m+n)/2   [Formula 2]

wherein, in Formula 2, Me includes any one, two or more elements selected from the group consisting of B, W, Hf, Nb, Ta, Mo, Si, Sn and Zr, 2≤m≤10, and n is an oxidation number of Me.

13. A positive electrode for a lithium secondary battery comprising the positive electrode active material of claim 1 .

14. The positive electrode active material of claim 1 , wherein the buffer layer is configured to support space between the core and the shell.

15. The positive electrode active material of claim 1 , wherein the buffer layer is configured to increase a reaction area with an electrolyte liquid.

16. A lithium secondary battery comprising the positive electrode of claim 13 .

17. A battery module comprising the lithium secondary battery of claim 16 as a unit cell.

18. A battery pack comprising the battery module of claim 17 .

19. The battery pack of claim 18 , which is used as a power source of medium to large size devices.

20. The battery pack of claim 19 , wherein the medium to large size devices are selected from the group consisting of electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles and systems for power storage.

Assignees

• Lg Energy Solution Ltd

Inventors

• Park Byung Chun
• Park Hong Kyu
• Jung Wang Mo
• Kang Seong Hoon

Classifications

• H01M2004/028

  Positive electrodes · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• C01G53/50

  of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2 · CPC title

• C01P2004/61

  Micrometer sized, i.e. from 1-100 micrometer · CPC title