Positive electrode active material for secondary battery and secondary battery including the same

Patent metadata

Field	Value
Publication number	US-2018048015-A1
Application number	US-201615550133-A
Country	US
Kind code	A1
Filing date	Sep 28, 2016
Priority date	Sep 30, 2015
Publication date	Feb 15, 2018
Grant date	—

Abstract

The present invention relates to a positive electrode active material for a secondary battery and a secondary battery including the same, wherein the positive electrode active material includes a core, a shell disposed to surround the core, and a buffer layer which is disposed between the core and the shell and includes pores and a three-dimensional network structure connecting the core and the shell, wherein the core, the shell, and the three-dimensional network structure of the buffer layer each independently includes a polycrystalline lithium composite metal oxide of Formula 1 including a plurality of grains, and the grains have an average grain diameter of 50 nm to 150 nm.

First claim

1 . A positive electrode active material for a secondary battery, the positive electrode active material comprising:
a core; a shell disposed to surround the core; and a buffer layer which is disposed between the core and the shell and includes pores and a three-dimensional network structure connecting the core and the shell, wherein the core, the shell, and the three-dimensional network structure of the buffer layer each independently comprise a polycrystalline lithium composite metal oxide of Formula 1 including a plurality of grains, and the grains have an average grain diameter of 50 nm to 150 nm:
Li a Ni 1-x-y Co x M1 y M3 z M2 w O 2   [Formula 1]

wherein, in Formula 1, M1 comprises at least one element selected from the group consisting of aluminum (Al) and manganese (Mn), M2 comprises at least one element selected from the group consisting of zirconium (Zr), titanium (Ti), magnesium (Mg), tantalum (Ta), and niobium (Nb), M3 comprises at least one element selected from the group consisting of tungsten (W), molybdenum (Mo), and chromium (Cr), 1.0≦a≦1.5, 0≦x≦0.5, 0≦y≦0.5, 0.0005≦z≦0.03, 0≦w≦0.02, and 0≦x+y≦0.7.

2 . The positive electrode active material for a secondary battery of claim 1 , wherein at least one metallic element of the nickel, the cobalt, and the M1 has a concentration gradient that changes in a particle of the active material.

3 . The positive electrode active material for a secondary battery of claim 1 , wherein an amount of the nickel included in the core is greater than an amount of the nickel included in the shell.

4 . The positive electrode active material for a secondary battery of claim 1 , wherein an amount of the M1 included in the core is smaller than an amount of the M1 included in the shell.

5 . The positive electrode active material for a secondary battery of claim 1 , wherein an amount of the cobalt included in the core is smaller than an amount of the cobalt included in the shell.

6 . The positive electrode active material for a secondary battery of claim 1 , wherein an amount of the nickel included in the core is greater than an amount of the nickel included in the shell,
the core comprises the nickel in an amount of 60 mol % or more to less than 100 mol % based on a total mole of the transition metal elements included in the core, and the shell comprises the nickel in an amount of 30 mol % or more to less than 65 mol % based on a total mole of the transition metal elements included in the shell.

7 . The positive electrode active material for a secondary battery of claim 1 , wherein
the nickel, the cobalt, and the M1 are distributed in concentration gradients that each independently change across an entire active material particle, the nickel is distributed in a concentration gradient that decreases from a center of the active material particle in a surface direction, and the cobalt and the M1 are distributed in concentration gradients that each independently increase from the center of the active material particle in the surface direction.

8 . The positive electrode active material for a secondary battery of claim 1 , wherein the shell comprises crystal oriented particles of the polycrystalline lithium composite metal oxide which are radially grown from a center of the positive electrode active material in a surface direction.

9 . The positive electrode active material for a secondary battery of claim 1 , wherein a ratio of a radius of the core to a radius of the positive electrode active material is greater than 0 to less than 0.4, and
a ratio of a length from a center of the positive electrode active material to an interface between the buffer layer and the shell to the radius of the positive electrode active material is greater than 0 to less than 0.7.

10 . The positive electrode active material for a secondary battery of claim 1 , wherein a shell region, as a ratio of a thickness of the shell to a radius of the positive electrode active material, determined according to Equation 1 is in a range of 0.2 to 1:
shell region=(radius of positive electrode active material-core radius-buffer layer thickness)/radius of positive electrode active material.   [Equation 1]

11 . The positive electrode active material for a secondary battery of claim 1 , wherein the M1 is manganese (Mn) or aluminum (Al).

12 . The positive electrode active material for a secondary battery of claim 1 , wherein the positive electrode active material has an average particle diameter (D 50 ) of 2 μm to 20 μm, a Brunauer-Emmett-Teller (BET) specific surface area of 0.1 m 2 /g to 1.9 m 2 /g, and a tap density of 1.2 g/cc to 2.5 g/cc.

13 . A method of preparing the positive electrode active material for a secondary battery of claim 1 , the method comprising:
preparing a precursor-containing reaction solution by adding an ammonium cation-containing complexing agent and a basic compound to a metal-containing solution, which is prepared by mixing a nickel raw material, a cobalt raw material, and a M1 raw material (where, M1 comprises at least one element selected from the group consisting of Al and Mn), and performing a co-precipitation reaction in a pH range of 11 to 13; growing the precursor by adding an ammonium cation-containing complexing agent and a basic compound to the precursor-containing reaction solution until a pH of the reaction solution reaches 8 or more to less than 11; and mixing the grown precursor with a lithium raw material and performing primary sintering at 500° C. to 700° C. and secondary sintering at 700° C. to 900° C., wherein a M3 raw material (where, M3 comprises at least one element selected from the group consisting of W, Mo, and Cr) is further added in a molar ratio of 0.0005 to 0.03 based on a total mole of the metallic elements except lithium in a finally prepared lithium composite metal oxide during the preparing of the metal-containing solution or the mixing of the grown precursor with the lithium raw material.

14 . The method of claim 13 , wherein the growing of the precursor is performed by changing a pH of a reactant at a rate of 1 per hour to 2.5 per hour.

15 . The method of claim 13 , wherein the lithium raw material is used in an amount such that a molar ratio (molar ratio of lithium/metallic element (Me)) of lithium included in the lithium raw material to the metallic element (Me) included in the precursor is 1.0 or more.

16 . The method of claim 13 , wherein a second metal-containing solution including a nickel raw material, a cobalt raw material, and a M1 raw material in a concentration different from that of the metal-containing solution is further added in the preparing of the precursor-containing reaction solution.

17 . The method of claim 13 , wherein the primary sintering and the secondary sintering are each independently performed in an air or oxidizing atmosphere.

18 . The method of claim 13 , wherein the primary sintering and the secondary sintering are each independently performed in an atmosphere at an oxygen partial pressure of 20% or more.

19 . A positive electrode for a secondary battery, the positive electrode comprising the positive electrode active material of claim 1 .

20 . A lithium secondary battery comprising the positive electrode of claim 19 .

Assignees

• Lg Chemical Ltd

Inventors

• Lee Sang Wook
• Jung Wang Mo
• Park Byung Chun
• Shin Ju Kyung
• Ryu Ji Hoon
• Park Sang Min

Classifications

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• C01P2006/40

  Electric properties · CPC title

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M10/052 Primary

  Li-accumulators · CPC title