Positive electrode active material for secondary battery and secondary battery including the same

Patent metadata

Field	Value
Publication number	US-10818916-B2
Application number	US-201615753844-A
Country	US
Kind code	B2
Filing date	Nov 30, 2016
Priority date	Nov 30, 2015
Publication date	Oct 27, 2020
Grant date	Oct 27, 2020

Abstract

Provided are a positive electrode active material for a secondary battery which may exhibit excellent capacity and life characteristics when used in the battery by including a core, and a surface treatment layer disposed on a surface of the core, wherein the core is a secondary particle including a plurality of primary particles, the primary particles include a polycrystalline lithium composite metal oxide of Formula 1 having an average grain diameter of 50 nm to 200 nm, and the surface treatment layer includes a lithium oxide including lithium and at least one metal selected from the group consisting of boron (B), tungsten (W), hafnium (Hf), niobium (Nb), tantalum (Ta), molybdenum (Mo), silicon (Si), tin (Sn), and zirconium (Zr), and a secondary battery including the same,

Li a Ni 1-x-y Co x M1 y M3 z M2 w O 2   [Formula 1]

(in Formula 1, M1, M2, M3, a, x, y, z, and w are the same as those defined in the specification).

First claim

The invention claimed is:

1. A positive electrode active material for a secondary battery, the positive electrode active material comprising:
a core; and
a surface treatment layer disposed on a surface of the core,
wherein the core is a secondary particle including a plurality of primary particles, wherein an average particle diameter (D 50 ) of the secondary particle is from 2 μm to 20 μm,
the primary particles comprise a polycrystalline lithium composite metal oxide of Formula 1 having an average grain diameter of 50 nm to 200 nm, and
the surface treatment layer comprises a lithium oxide of Formula 2,
Li a Ni 1-x-y Co x M1 y M3 z M2 w O 2   [Formula 1]

wherein, in Formula 1, M1 comprises at least one selected from the group consisting of aluminum (Al) and manganese (Mn),
M2 comprises at least one element selected from the group consisting of zirconium (Zr), titanium (Ti), magnesium (Mg), tantalum (Ta), and niobium (Nb),
M3 comprises at least one element selected from the group consisting of tungsten (W), molybdenum (Mo), and chromium (Cr),
1.0≤a≤1.5, 0<x≤0.5, 0<y≤0.5, 0.002≤z≤0.03, 0≤w≤0.02, and 0<x+y≤0.7,
Li m Me n O (m+B)/2   [Formula 2]

wherein, in Formula 2,
Me comprises at least one element selected from the group consisting of boron (B), tungsten (W), hafnium (Hf), niobium (Nb), tantalum (Ta), molybdenum (Mo), silicon (Si), tin (Sn), and zirconium (Zr),
1≤m≤10, 1≤n≤10, and B is an oxidation number of the Me.

2. The positive electrode active material for a secondary battery of claim 1 , wherein the lithium oxide comprises one selected from the group consisting of LiBO 2 , Li 2 B 4 O 7 , Li 2 WO 4 , Li 4 WO 5 , and Li 6 WO 6 , or a mixture of two or more thereof.

3. The positive electrode active material for a secondary battery of claim 1 , wherein inside of the core is doped with the Me of the lithium oxide, and the Me has a concentration gradient that decreases from the surface of the core to the inside thereof.

4. The positive electrode active material for a secondary battery of claim 1 , wherein at least one metallic element of the nickel, the M1, and the cobalt has a concentration gradient that changes in the core.

5. The positive electrode active material for a secondary battery of claim 1 , wherein the nickel, the M1, and the cobalt each independently have a concentration gradient that changes across the entire core,
a concentration of the nickel is decreased while the nickel has a concentration gradient from a center of the core in a surface direction, and
concentrations of the cobalt and the M1 are increased while the cobalt and the M1 each independently have a concentration gradient from the center of the core in the surface direction.

6. The positive electrode active material for a secondary battery of claim 1 , wherein the M1 is manganese (Mn).

7. The positive electrode active material for a secondary battery of claim 1 , wherein the surface treatment layer is formed on 25% or more to less than 100% of a total surface area of the core.

8. The positive electrode active material for a secondary battery of claim 1 , wherein the surface treatment layer has an average thickness ratio of 0.01 to 0.1 based on a radius of the core.

9. The positive electrode active material for a secondary battery of claim 1 , wherein the positive electrode active material has a Brunauer-Emmett-Teller (BET) specific surface area of 0.5 m 2 /g to 1.9 m 2 /g.

10. The positive electrode active material for a secondary battery of claim 1 , wherein the positive electrode active material has a tap density of 1.7 g/cc to 2.5 g/cc.

11. A positive electrode for a secondary battery, the positive electrode comprising the positive electrode active material of claim 1 .

12. A lithium secondary battery comprising the positive electrode of claim 11 .

13. A method of preparing the positive electrode active material for a secondary battery of claim 1 , the method comprising:
preparing a core including a polycrystalline lithium composite metal oxide of Formula 1 by reacting a nickel raw material, a cobalt raw material, a M1 raw material, a M3 raw material, and a lithium raw material, wherein, M1 comprises at least one selected from the group consisting of aluminum (Al) and manganese (Mn), and M3 comprises at least one element selected from the group consisting of tungsten (W), molybdenum (Mo), and chromium (Cr)); and
performing a surface treatment on the core using a composition including a lithium oxide of Formula 2, or performing a heat treatment after mixing the core with a precursor of the lithium oxide of Formula 2,
Li a Ni 1-x-y Co x M1 y M3 z M2 w O 2   [Formula 1]

wherein, in Formula 1, M1 comprises at least one selected from the group consisting of Al and Mn, M2 comprises at least one element selected from the group consisting of Zr, titanium (Ti), magnesium (Mg), Ta, and Nb, M3 comprises at least one element selected from the group consisting of W, Mo, and Cr, 1.0≤a≤1.5, 0<x≤0.5, 0<y≤0.5, 0.002≤z≤0.03, 0≤w≤0.02, and 0<x+y≤0.7,
Li m Me n O (m+B)/2   [Formula 2]

wherein, in Formula 2,
Me comprises at least one element selected from the group consisting of boron (B), tungsten (W), hafnium (Hf), niobium (Nb), tantalum (Ta), molybdenum (Mo), silicon (Si), tin (Sn), and zirconium (Zr),
1≤m≤10, 1≤n≤10, and B is an oxidation number of the Me.

14. The method of claim 13 , wherein the core is prepared by a preparation method comprising:
mixing the nickel raw material, the cobalt raw material, and the M1 raw material, wherein, M1 comprises at least one element selected from the group consisting of aluminum (Al) and manganese (Mn) to prepare a metal-containing solution;
adding an ammonium cation-containing complexing agent and a basic compound to the metal-containing solution and performing a reaction to prepare a precursor; and
mixing the precursor with the lithium raw material and performing primary sintering at 500° C. to 700° C. and secondary sintering at 700° C. to 900° C.,
wherein the M3 raw material is further added during the preparation of the metal-containing solution or the mixing of the precursor with the lithium raw material.

15. The method of claim 14 , wherein a metal-containing solution including a nickel raw material, a cobalt raw material, and a M1 raw material in a concentration different from that of the metal-containing solution is further added during the preparation of the precursor.

16. The method of claim 14 , wherein the primary sintering and the secondary sintering are each independently performed in an air or oxygen atmosphere.

Assignees

• Lg Chemical Ltd

Inventors

• Shin Ju Kyung
• Jung Wang Mo
• Park Byung Chun
• Ryu Ji Hoon
• Park Sang Min
• Lee Sang Wook

Classifications

• H01M4/04

  Processes of manufacture in general · CPC title

• H01M2220/30

  Batteries in portable systems, e.g. mobile phone, laptop · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/48

  of inorganic oxides or hydroxides · CPC title

• H01M4/1391

  of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title