Positive electrode active material for secondary battery, method of preparing the same and secondary battery including the same

Patent metadata

Field	Value
Publication number	US-10535873-B2
Application number	US-201715743916-A
Country	US
Kind code	B2
Filing date	Mar 3, 2017
Priority date	Mar 4, 2016
Publication date	Jan 14, 2020
Grant date	Jan 14, 2020

Abstract

The present invention provides a positive electrode active material for a secondary battery and a secondary battery including the same, which includes a core; a shell located to surround the core; and a buffer layer located between the core and the shell, and including a three-dimensional network structure connecting the core and the shell and a pore. The decomposition of the active material may be minimized by a rolling process in the manufacture of an electrode by controlling the specific surface area, average particle diameter and porosity of the active material particles as well as the specific structure, the reactivity with an electrolyte solution may be maximized, and the output and lifespan characteristics of the secondary battery may be improved since the particles forming the shell have crystal structure with orientation which facilitates intercalation and deintercalation of lithium ions.

First claim

The invention claimed is:

1. A positive electrode active material for a secondary battery, comprising:
a core;
a shell located to surround the core; and
a buffer layer located between the core and the shell, and including a three-dimensional network structure connecting the core and the shell and a pore,
wherein the core, the shell and the three-dimensional network structure in the buffer layer each independently include a lithium composite metal oxide, and
the positive electrode active material has a BET specific surface area of 0.2 m 2 /g to 0.5 m 2 /g, a porosity of 30 vol % or less, and an average particle size (D 50 ) of 8 μm to 15 μm.

2. The positive electrode active material of claim 1 , wherein the lithium composite metal oxide includes a compound of Formula 1 below:
Li a Ni 1-x-y Co x M1 y M3 z M2 w O 2   [Formula 1]

(In Formula 1, M1 is at least any one selected from the group consisting of Al and Mn, M2 is any one or two or more elements selected from the group consisting of Zr, Ti, Mg, Ta and Nb, and M3 is any one or two or more elements selected from the group consisting of W, Mo and Cr, 1.0≤a≤1.5, 0<x≤0.5, 0<y≤0.5, 0.0005≤z≤0.03, 0≤w≤0.02, and 0<x+y≤0.7).

3. The positive electrode active material of claim 2 , wherein at least any one metal element of the nickel, M1 and cobalt shows a continuously changed concentration gradient in any one region of the core, the shell and the entire active material particles.

4. The positive electrode active material of claim 2 , wherein a content of the nickel included in the core is greater than that in the shell.

5. The positive electrode active material of claim 2 , wherein a content of the cobalt included in the core is less than that in the shell.

6. The positive electrode active material of claim 2 , wherein a content of the M1 included in the core is less than that in the shell.

7. The positive electrode active material of claim 2 , wherein the nickel, cobalt and M1 each independently show a continuously changed concentration gradient in the entire active material particles,
a concentration of the nickel is reduced with a continuous concentration gradient in a direction from the center to the surface of the active material particle, and
concentrations of the cobalt and M1 are each independently increased with a continuous concentration gradient in a direction from the center to the surface of the active material particle.

8. The positive electrode active material of claim 2 , wherein the M1 is manganese (Mn).

9. The positive electrode active material of claim 1 , wherein the positive electrode active material is formed in secondary crystal particles formed by agglomerating two or more primary crystal particles, and includes a polycrystalline lithium composite metal oxide having an average crystal particle size of 60 nm to 200 nm.

10. The positive electrode active material of claim 2 , wherein the positive electrode active material includes a lithium composite metal oxide having a nickel disorder of 0.2% to 3.0% in the crystal.

11. The positive electrode active material of claim 1 , wherein the core is secondary particles formed by agglomerating the primary particles.

12. The positive electrode active material of claim 1 , wherein the shell includes lithium composite metal oxide particles having crystal orientation in which particles are radially grown in a direction from the center to the surface of the positive electrode active material.

13. The positive electrode active material of claim 1 , wherein the shell has a shell area of 0.2 to less than 1, determined by Equation 1 below:
Shell area=(the radius of the positive electrode active material−the core radius−the thickness of the buffer layer)/the radius of positive electrode active material.  [Equation 1]

14. The positive electrode active material of claim 1 , wherein a ratio of the core radius with respect to the radius of the positive electrode active material is more than 0 and less than 0.4, and a ratio of a length from the center of the positive electrode active material particle to the interface between the buffer layer and the shell with respect to the radius of the positive electrode active material particle is more than 0 and less than 0.7.

15. The positive electrode active material of claim 1 , wherein the positive electrode active material further comprises:
one or more surface treatment layers including any one or two or more coating elements selected from the group consisting of boron (B), aluminum (Al), titanium (Ti), silicon (Si), tin (Sn), magnesium (Mg), iron (Fe), bismuth (Bi), antimony (Sb) and zirconium (Zr) on the surface of the positive electrode active material particle.

16. A method of preparing a positive electrode active material for a secondary battery of claim 1 , comprising:
preparing a reaction solution in which a seed of a metal-containing hydroxide or oxyhydroxide is generated by mixing an ammonium cation-containing complexing agent and a basic compound with a metal raw material mixture including a nickel raw material, a cobalt raw material and an M1 raw material (here, M1 is at least any one element selected from the group consisting of Al and Mn) to induce coprecipitation at pH 11 to 13;
growing the metal-containing hydroxide or oxyhydroxide particles by adding an ammonium cation-containing complexing agent and a basic compound to the reaction solution until the reaction solution reaches pH 8 to less than 11; and
mixing the grown metal-containing hydroxide or oxyhydroxide particles with a lithium raw material and an M3 raw material (here, M3 is one or two or more elements selected from the group consisting of W, Mo and Cr) and then thermally treating the resulting mixture.

17. The method of claim 16 , wherein the growing of the metal-containing hydroxide or oxyhydroxide particles comprises
adding a second metal raw material mixture including a nickel raw material, a cobalt raw material and an M1-containing raw material at different concentrations from those for the first metal raw material mixture to a first metal raw material mixture including a nickel raw material, a cobalt raw material and an M1-containing raw material to gradually change a mixing ratio from 100 vol %:0 vol % to 0 vol %:100 vol %.

18. The method of claim 16 , wherein the method further comprises:
Forming a surface treatment layer including any one or two or more coating elements selected from the group consisting of boron (B), aluminum (Al), titanium (Ti), silicon (Si), tin (Sn), magnesium (Mg), iron (Fe), bismuth (Bi), antimony (Sb) and zirconium (Zr) with respect to the positive electrode active material prepared after the thermal treatment process.

19. A positive electrode for a secondary battery, comprising:
the positive electrode active material according to claim 1 .

20. A lithium secondary battery comprising the positive electrode of claim 19 .

Assignees

• Lg Chemical Ltd

Inventors

• Lee Sang Wook
• Jung Wang Mo
• Park Byung Chun
• Shin Ju Kyung
• Park Sang Min
• Kang Min Suk

Classifications

• H01M4/0435

  Rolling or calendering · CPC title

• C01P2004/50

  Agglomerated particles · CPC title

• C01G53/42

  containing alkali metals, e.g. LiNiO2 · CPC title

• C01P2006/11

  Powder tap density · CPC title

• C01P2002/60

  Compounds characterised by their crystallite size · CPC title