Component that can be soldered in SMD technology and method for producing a component that can be soldered in SMD technology

Patent metadata

Field	Value
Publication number	US-11901149-B2
Application number	US-202017637144-A
Country	US
Kind code	B2
Filing date	Aug 3, 2020
Priority date	Aug 22, 2019
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

An SMD-solderable component comprises a resistance element, a first contact element, and a second contact element, wherein the first contact element is connected with a first end section of the resistance element by means of a first soldered connection and the second contact element is connected with a second end section of the resistance element by means of a second soldered connection. At least one of the first soldered connection and the second soldered connection is a lead-free soldered connection that is made with a lead-free solder preform. Further disclosed is a method for producing an SMD-solderable component.

First claim

The invention claimed is:

1. A surface-mounted device (SMD)-solderable component for soldering to a circuit board of an electronics unit, comprising:
a resistance element;
a first contact element;
a second contact element;
a first lead-free solder preform; and
a second lead-free solder preform,
wherein the first solder preform and the second solder preform are each coated with a flux,
wherein the first contact element and the second contact element are provided for soldering to contact areas provided on the circuit board,
wherein the first contact element is connected with a first end section of the resistance element via a first lead-free soldered connection that is made with the first lead-free solder preform,
wherein the second contact element is connected with a second end section of the resistance element via a second lead-free soldered connection that is made with the second lead-free solder preform,
wherein each solder preform has a face in which a guide is present extending into the respective solder preform with a specified depth and serving for receiving the first end section or the second end section of the resistance element, and
wherein the first end section is introduced into the guide of the first solder preform before the first soldered connection is made and the second end section is introduced into the guide of the second solder preform before the second soldered connection is made.

2. The SMD-solderable component as claimed in claim 1 , wherein the SMD-solderable component is an overcurrent protection device having a tripping current, and wherein the tripping current of the overcurrent protection device lies between 0.02 and 1 A.

3. The SMD-solderable component as claimed in claim 1 , wherein the SMD-solderable component has a dimension of maximum 20 mm, and wherein a separation between the first contact element and the second contact element is less than 15 mm.

4. A method for producing an SMD-solderable component having a resistance element, a first contact element, and a second contact element, the method comprising:
producing a first soldered connection via which a first end section of the resistance element is connected with the first contact element; and
producing a second soldered connection via which a second end section of the resistance element is connected with the second contact element;
wherein for producing the first soldered connection and the second soldered connection, a first lead-free solder preform is arranged between the first end section and the first contact element and a second lead-free solder preform is arranged between the second end section and the second contact element,
wherein each solder preform is coated with a flux,
wherein each solder preform has a face in which a guide is present extending into the respective solder preform with a specified depth and serving for receiving the first end section or the second end section of the resistance element, and
wherein the method further comprises:
introducing the first end section and the second end section, respectively, each into a guide of an associated solder preform before producing the first soldered connection and the second soldered connection.

5. The method as claimed in claim 4 ,
wherein the lead-free solder preform has melting temperature less than a melting temperature of a coating of the resistance element.

6. The method as claimed in claim 4 , wherein the lead-free solder preform has melting temperature less than 230° C.

7. The method as claimed in claim 4 ,
wherein each guide is conically tapered.

8. The method as claimed in claim 4 ,
wherein each lead-free solder preform is embodied in a form of a complete torus, wherein the interior of the complete torus forms the guide.

9. The method as claimed in claim 4 ,
wherein the resistance element is a wire wound around an electrically insulating core, and wherein upon introduction of the first end section or second end section, in each case, a predetermined minimum number of turns of the wire is located in the guide of the respective solder preform.

10. The method as claimed in claim 9 ,
wherein a diameter of the guide amounts to 1.1 times a diameter of the insulating core.

11. The method as claimed in claim 4 ,
wherein the first contact element and the second contact element are each pot shaped,
wherein each lead-free solder preform is placed in the respective contact element before the respective soldered connection is made and then the respective end section of the resistance element is introduced into the respective guide, and
wherein each lead-free solder preform is fitted to a contour of an interior of the respective pot shaped contact element.

12. An electronics unit, comprising:
a circuit board, the circuit board including an SMD-solderable component, including:
a resistance element;
a first contact element;
a second contact element;
a first lead-free solder preform; and
a second lead-free solder preform,
wherein the first solder preform and the second solder preform are each coated with a flux,
wherein the first contact element and the second contact element are provided for soldering to contact areas provided on the circuit board,
wherein the first contact element is connected with a first end section of the resistance element via a first lead-free soldered connection that is made with the first lead-free solder preform,
wherein the second contact element is connected with a second end section of the resistance element via a second lead-free soldered connection that is made with the second lead-free solder preform,
wherein each solder preform has a face in which a guide is present extending into the respective solder preform with a specified depth and serving for receiving the first end section or the second end section of the resistance element,
wherein the first end section is introduced into the guide of the first solder preform before the first soldered connection is made and the second end section is introduced into the guide of the second solder preform before the second soldered connection is made, and
wherein the SMD-solderable component is soldered onto the contact areas provided on the circuit board.

13. The electronics unit as claimed in claim 12 , wherein the electronics unit is embodied for use in explosion endangered areas.

14. A field device of automation technology, comprising:
an electronics unit, including:
a circuit board, the circuit board including an SMD-solderable component, including:
a resistance element;
a first contact element;
a second contact element;
a first lead-free solder preform; and
a second lead-free solder preform,
wherein the first solder preform and the second solder preform are each coated with a flux,
wherein the first contact element and the second contact element are provided for soldering to contact areas provided on the circuit board,
wherein the first contact element is connected with a first end section of the resistance element via a first lead-free soldered connection that is made with the first lead-free solder preform,
wherein the second contact element is connected with a second end section of the resistance element via a second lead-free soldered connection that is made with the second lead-free solder preform,
wherein each solder preform has a face in which a guide is present extending into the respective solder preform with a specified depth and serving for receiving the first end section or the second end section of the resistance element,
wherein the first end section is introduced into the guide of the first solder preform before the first s

Assignees

• Endress Hauser Se Co Kg

Inventors

• Strütt Bernd
• Birgel Dietmar
• Czaja Silke

Classifications

• H01H85/046 Primary

  Fuses formed as printed circuits · CPC title

• H01C1/144

  the terminals or tapping points being welded or soldered · CPC title

• H01C1/148

  the terminals embracing or surrounding the resistive element (H01C1/142 takes precedence) · CPC title

• H01H1/5805

  Connections to printed circuits (for slide switches H01H15/005; for tumbler switches H01H23/006) · CPC title

• H01H2001/5888

  Terminals of surface mounted devices [SMD] · CPC title