Heat resistant aerogel materials

Patent metadata

Field	Value
Publication number	US-11597814-B2
Application number	US-202117531334-A
Country	US
Kind code	B2
Filing date	Nov 19, 2021
Priority date	Oct 3, 2014
Publication date	Mar 7, 2023
Grant date	Mar 7, 2023

Abstract

The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.

First claim

What is claimed is:

1. A reinforced hydrophobic aerogel composition comprising a silica-based framework, the silica-based framework comprising hydrophobic bound silicon; wherein the reinforced hydrophobic aerogel composition has the following properties: i) a liquid water uptake of 40 wt % or less; and ii) a heat of combustion of from 140 cal/g.

2. The reinforced hydrophobic aerogel composition of claim 1 , further comprising a fiber reinforcement material or a sheet of the fiber reinforcement material.

3. The reinforced hydrophobic aerogel composition of claim 1 , further comprising a reinforcement material that is non-fibrous.

4. The reinforced hydrophobic aerogel composition of claim 1 , further comprising a foam reinforcement material.

5. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a heat of combustion of from 250 cal/g to 600 cal/g.

6. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a thermal conductivity of 40 mW/M*K or less.

7. The reinforced hydrophobic aerogel composition of claim 6 , wherein the reinforced hydrophobic aerogel composition has a thermal conductivity from 5 mW/M*K to 40 mW/M*K.

8. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a density from 0.40 g/cm 3 or less.

9. The reinforced hydrophobic aerogel composition of claim 1 , further comprising hydrophobic organic material.

10. The reinforced hydrophobic aerogel composition of claim 9 , wherein the hydrophobic organic material has an onset of thermal decomposition from 300° C. to 700° C.

11. The reinforced hydrophobic aerogel composition of claim 9 , wherein the hydrophobic organic material has an onset of thermal decomposition from 350° C. to 700° C.

12. The reinforced hydrophobic aerogel composition of claim 9 , wherein the hydrophobic organic material has an onset of thermal decomposition from 450° C. to 700° C.

13. The reinforced hydrophobic aerogel composition of claim 9 , wherein the hydrophobic organic material has an onset of thermal decomposition from 515° C. to 700° C.

14. The reinforced hydrophobic aerogel composition of claim 9 , wherein a content of the hydrophobic organic material in the reinforced hydrophobic aerogel composition is from 2 wt % to 15 wt %.

15. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a ratio of Q 2-3 :Q 4 of between about 0.1 and 1.5.

16. A hydrophobic aerogel composition comprising a silica-based framework, hydrophobic organic material, and a reinforcement material, wherein the hydrophobic aerogel composition has the following properties:
a heat of combustion of from 140 cal/g to 600 cal/g; and
hydrophobic organic material content from 2 wt % to 15 wt %.

17. The hydrophobic aerogel composition of claim 16 , wherein the hydrophobic aerogel composition has a heat of combustion from 460 cal/g to 600 cal/g.

18. The hydrophobic aerogel composition of claim 16 , wherein the hydrophobic organic material has an onset of thermal decomposition from 300° C. to 700° C.

19. The hydrophobic aerogel composition of claim 16 , wherein the hydrophobic organic material has an onset of thermal decomposition of from 350° C. to 700° C.

20. The hydrophobic aerogel composition of claim 16 , wherein the hydrophobic organic material has an onset of thermal decomposition of from 450° C. to 700° C.

21. The hydrophobic aerogel composition of claim 16 , wherein the hydrophobic organic material has an onset of thermal decomposition of from 515° C. to 700° C.

22. The hydrophobic aerogel composition of claim 16 , wherein the hydrophobic aerogel composition has a thermal conductivity is 40 mW/M*K or less.

23. A reinforced hydrophobic aerogel composition comprising a silica aerogel, hydrophobic organic material, and a reinforcement material; wherein the reinforced hydrophobic aerogel composition has the following properties: i) a liquid water uptake of 40 wt % or less; and ii) a heat of combustion of from 460 cal/g to 600 cal/g.

24. The reinforced hydrophobic aerogel composition of claim 23 , wherein the hydrophobic organic material has an onset of thermal decomposition of from 300° C. to 700° C.

25. The reinforced hydrophobic aerogel composition of claim 23 , wherein a content of the hydrophobic organic material in the reinforced hydrophobic aerogel composition is from 2 wt % to 15 wt %.

26. The reinforced hydrophobic aerogel composition of claim 23 , wherein the hydrophobic organic material has an onset of thermal decomposition of from 350° C. to 700° C.

27. The reinforced hydrophobic aerogel composition of claim 23 , wherein the heat of combustion from 500 cal/g to 600 cal/g.

28. The reinforced hydrophobic aerogel composition of claim 23 , wherein the reinforced hydrophobic aerogel composition has a thermal conductivity is 40 mW/M*K or less.

29. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a ratio of T 1-2 :T 3 of between about 0.01 and 0.4.

30. The reinforced hydrophobic aerogel composition of claim 23 , wherein the reinforced hydrophobic aerogel composition has a ratio of T 1-2 :T 3 of between about 0.01 and 0.4.

31. The reinforced hydrophobic aerogel composition of claim 23 , wherein the reinforced hydrophobic aerogel composition has a ratio of Q 2-3 :Q 4 of between about 0.1 and 1.5.

Assignees

• Aspen Aerogels Inc

Inventors

• Evans Owen R
• Dekrafft Kathryn E
• Zafiropoulos Nicholas A
• Dong Wenting
• Mihalcik David J
• Gould George L
• Melnikova Irene

Classifications

• C01B33/159

  Coating or hydrophobisation · CPC title

• C08K3/22

  of metals · CPC title

• C01B33/1585 Primary

  Dehydration into aerogels · CPC title

• C08J9/28

  by elimination of a liquid phase from a macromolecular composition or article, e.g. drying of coagulum · CPC title

• C08K2003/2262

  of manganese · CPC title