Hydrophobic aerogel materials

Patent metadata

Field	Value
Publication number	US-11208539-B2
Application number	US-201916298212-A
Country	US
Kind code	B2
Filing date	Mar 11, 2019
Priority date	Oct 3, 2014
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.

First claim

What is claimed is:

1. A reinforced hydrophobic aerogel composition comprising a silica-based framework and a reinforcement material, wherein the reinforced hydrophobic aerogel composition has an onset of thermal decomposition of hydrophobic organic materials of 515° C. or higher.

2. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforcement material comprises a fiber reinforcement material or a sheet of the fiber reinforcement material.

3. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforcement material comprises a material other than a fiber reinforcement material.

4. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a liquid water uptake of 40 wt % or less.

5. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a heat of combustion of 717 cal/g or less.

6. The reinforced hydrophobic aerogel composition of claim 5 , wherein the reinforced hydrophobic aerogel composition has a heat of combustion of between 265 cal/g and 600 cal/g.

7. The reinforced hydrophobic aerogel composition of claim 5 , wherein the reinforced hydrophobic aerogel composition has a heat of combustion of between 265 cal/g and 460 cal/g.

8. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a thermal conductivity of 40 mW/M*K or less.

9. The reinforced hydrophobic aerogel composition of claim 8 , wherein the reinforced hydrophobic aerogel composition has a thermal conductivity between 15 mW/M*K and 30 mW/M*K.

10. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a density of 0.40 g/cm3 or less.

11. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has an onset of thermal decomposition of hydrophobic organic materials of between 525° C. and 635° C.

12. The reinforced hydrophobic aerogel composition of claim 1 , wherein a content of the hydrophobic organic materials in the reinforced hydrophobic aerogel composition is between 2 wt % and 10 wt %.

13. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a ratio of T 1-2 :T 3 of between about 0.01 and 0.4, and a ratio of Q 2-3 :Q 4 of between about 0.1 and 1.5.

14. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition is in the form of a blanket.

15. A hydrophobic aerogel composition comprising a silica-based framework and a reinforcement material, wherein the reinforced hydrophobic aerogel composition has the following properties:
an onset of thermal decomposition of hydrophobic organic materials of 515° C. or higher, and
a content of the hydrophobic organic materials in the aerogel composition is between 2 wt % and 10 wt %.

16. The hydrophobic aerogel composition of claim 15 , wherein the hydrophobic aerogel composition has a heat of combustion of 717 cal/g or less.

17. A reinforced hydrophobic aerogel composition comprising a silica-based framework and a reinforcement material, wherein the reinforced hydrophobic aerogel composition has a ratio of T 1-2 :T 3 of between about 0.01 and 0.4, and a ratio of Q 2-3 :Q 4 of between about 0.1 and 1.5.

18. The reinforced hydrophobic aerogel composition of claim 17 , wherein the reinforced hydrophobic aerogel composition has an onset of thermal decomposition of hydrophobic organic materials of 515° C. or higher.

19. The reinforced hydrophobic aerogel composition of claim 18 , wherein the reinforced hydrophobic aerogel composition has a content of the hydrophobic organic materials in the aerogel composition is between 2 wt % and 10 wt0lo.

20. The reinforced hydrophobic aerogel composition of claim 19 , wherein the reinforced hydrophobic aerogel composition has a heat of combustion of 717 cal/g or less.

Assignees

• Aspen Aerogels Inc

Inventors

• Evans Owen R
• Dekrafft Kathryn E
• Zafiropoulos Nicholas A
• Dong Wenting
• Mihalcik David J
• Gould George L
• Melnikova Irene

Classifications

• C01B33/159

  Coating or hydrophobisation · CPC title

• C01B33/1585 Primary

  Dehydration into aerogels · CPC title

• B01J13/0091

  Preparation of aerogels, e.g. xerogels · CPC title

• C08J2205/026

  Aerogel, i.e. a supercritically dried gel · CPC title

• C08J9/28

  by elimination of a liquid phase from a macromolecular composition or article, e.g. drying of coagulum · CPC title