Brushless direct current motor with dual stators

Patent metadata

Field	Value
Publication number	US-11437898-B2
Application number	US-201816050304-A
Country	US
Kind code	B2
Filing date	Jul 31, 2018
Priority date	Jul 31, 2018
Publication date	Sep 6, 2022
Grant date	Sep 6, 2022

Abstract

A brushless direct current motor including a rotor, a first stator disposed adjacent the rotor, and a second stator disposed adjacent the rotor. The first stator is configured to selectively cause a rotational movement of the rotor during normal operation of the motor, and the second stator is configured to selectively maintain a stationary position of the rotor against a force exerted by an external source.

First claim

What is claimed:

1. A brushless direct current motor, comprising:
a rotor;
a first stator disposed adjacent the rotor;
a second stator disposed adjacent the rotor; and
a control system in electrical communication with the first stator and the second stator, wherein the control system includes a first plurality of switches to selectively control direct current supplied to the first stator and a second plurality of switches to selectively control direct current supplied to the second stator, wherein the first stator and the first plurality of switches are configured to selectively cause a rotational movement of the rotor during a normal operation of the motor, and wherein the second stator and the second plurality of switches are configured to selectively maintain a stationary position of the rotor against a force exerted by an external source.

2. The brushless direct current motor according to claim 1 , wherein at least one of the first stator and the second stator is disposed radially about the rotor.

3. The brushless direct current motor according to claim 1 , wherein the second stator is disposed axially adjacent the first stator.

4. The brushless direct current motor according to claim 1 , wherein the first stator is a three-phase stator.

5. The brushless direct current motor according to claim 1 , wherein the second stator is one of a three-phase stator and a single-phase stator.

6. The brushless direct current motor according to claim 1 , wherein a torque constant Kt of the second stator is greater than a torque constant Kt of the first stator.

7. The brushless direct current motor according to claim 1 , wherein the first stator includes a plurality of windings formed thereon.

8. The brushless direct current motor according to claim 7 , wherein the second stator includes a plurality of windings formed thereon.

9. The brushless direct current motor according to claim 8 , wherein a number of the windings of the second stator is greater than a number of the windings of the first stator.

10. The brushless direct current motor according to claim 8 , wherein an air gap between the windings of the first stator is greater than an air gap between the windings of the second stator.

11. The brushless direct current motor according to claim 1 , wherein a length of the second stator is greater than a length of the first stator.

12. A method for controlling a brushless direct current motor, the method comprising the steps of:
providing a brushless direct current motor according to claim 1 ;
selectively supplying an electrical current to the first stator to cause a rotational movement of the rotor; and
selectively supplying an electrical current to the second stator to maintain a stationary position of the rotor by producing a resistive force against a force exerted by an external source.

13. The method for controlling the brushless direct current motor according to claim 12 , wherein a torque constant Kt of the second stator is greater than a torque constant Kt of the first stator.

14. The method for controlling the brushless direct current motor according to claim 12 , further including the step of providing a control system in electrical communication with the first stator and the second stator, wherein the control system includes at least one switch to selectively control a supply of electrical current to the first stator and at least one switch to selectively control a supply of electrical current to the second stator.

15. The method for controlling the brushless direct current motor according to claim 12 , wherein at least one of the first stator and the second stator is disposed radially about the rotor.

16. The method for controlling the brushless direct current motor according to claim 12 , wherein the first stator is a three-phase stator.

17. The method for controlling the brushless direct current motor according to claim 12 , wherein the second stator is one of a three-phase stator and a single-phase stator.

18. The method for controlling the brushless direct current motor according to claim 12 , wherein the first stator includes a plurality of windings formed thereon and the second stator includes a plurality of windings formed thereon.

19. The method for controlling the brushless direct current motor according to claim 18 , wherein a number of the windings of the second stator is greater than a number of the windings of the first stator.

Assignees

• Dana Automotive Systems Group

Inventors

• Van Ginkel Johannes N

Classifications

• H02K16/04 Primary

  Machines with one rotor and two stators · CPC title

• H02K1/12

  Stationary parts of the magnetic circuit · CPC title

• H02P7/06

  for regulating or controlling an individual DC dynamo-electric motor by varying field or armature current · CPC title

• H02K3/28

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02P7/00

  Arrangements for regulating or controlling the speed or torque of electric DC motors · CPC title