Skewed rotor designs for hybrid homopolar electrical machines

Patent metadata

Field	Value
Publication number	US-11005313-B2
Application number	US-201615358099-A
Country	US
Kind code	B2
Filing date	Nov 21, 2016
Priority date	Nov 21, 2016
Publication date	May 11, 2021
Grant date	May 11, 2021

Abstract

Provided is a method for implementing skewing in a hybrid homopolar generator comprising. The method includes aligning inductor poles within an axial front segment of a rotor, with corresponding magnets within an axial back segment of the rotor. The method also includes moving, during assembly, the axial front segment and the axial back segment relative to each other such that inductor poles in the axial front segment and the axial back segment form a pattern.

First claim

What is claimed is:

1. A method for implementing skewing in a rotor assembly for a hybrid homopolar generator comprising:
providing a rotor having
an axial front rotor and an axial back rotor, separately disposed relative to one another with an inter-rotor space in between, each including a front edge, a back edge, and
inductor poles alternating with magnets;

aligning the inductor poles within the axial front rotor of the rotor, with corresponding inductor poles within the axial back rotor of the rotor; and
skewing the inductor poles by twisting, during assembly, the axial front rotor and the axial back rotor in opposite directions relative to each other thereby twisting the inductor poles in the axial front rotor and the axial back rotor in a direction around a rotor shaft and wherein the twisting forms a pattern that resembles a herringbone shape in respective components of the axial front rotor and the axial back rotor, such that the back edge of the axial front rotor peripherally aligns with the front edge of the back rotor across the inter-rotor space.

2. The method of claim 1 , wherein the twisting travels by at least one half slot pitch going from a front edge to a back edge.

3. The method of claim 2 , wherein the twisting travels by one slot pitch.

4. The method of claim 1 , wherein the axial front rotor is twisted clockwise, and the axial back rotor is twisted counterclockwise.

5. A method for implementing skewing in a hybrid homopolar electric machine including at least a stator and an armature winding for insertion within the stator and a rotor, the method comprising:
providing the rotor having
an axial front rotor and an axial back rotor, separately disposed relative to one another with an inter-rotor space in between, each including a front edge, a back edge, and
inductor poles alternating with magnets;

aligning the inductor poles within the axial front rotor of the rotor with the corresponding inductor poles within the axial back rotor of the rotor; and
skewing the inductor poles by twisting during assembly, the axial front rotor in a substantially first direction by a predetermined amount and twisting the axial back rotor in a substantially second direction opposite the substantially first direction by the same predetermined amount;
wherein the twisting forms a pattern that resembles a herringbone shape in respective components of the axial front rotor and the axial back rotor, and
wherein movement of an un-skewed edge at the back edge of the axial front rotor forms a skewed edge at the front edge of the axial front rotor, and movement of an unskewed edge at the front edge of the axial back rotor forms a skewed edge at the back edge of the axial back rotor, such that the back edge of the axial front rotor peripherally aligns with the front edge of the back rotor across the inter-rotor space.

6. The method of claim 5 , wherein the predetermined amount is a function of relative positioning of the axial front rotor and the axial back rotor.

7. The method of claim 5 , wherein the substantially first direction is clockwise and the substantially second direction is counterclockwise.

8. The method of claim 5 , wherein the predetermined amount is at least one slot pitch.

9. The method of claim 5 , wherein the inductor poles are axially shifted by a slot width.

10. The method of claim 5 , wherein the aligning occurs during assembly of the rotor.

11. An electric machine including a stator and a rotor, comprising:
a separate axial front rotor and an axial back rotor positioned in a predetermined manner which is opposite that of the axial front rotor, wherein the axial front rotor and the axial back rotor are separately disposed relative to one another with an inter-rotor space in between, each include a front edge, a back edge, and inductor poles alternating with magnets; and
one or more of the inductor poles of the axial front rotor are positioned relative to one or more of the inductor poles of the axial back rotor based on a characteristic of the stator;
wherein skewing of the inductor poles is performed upon twisting, during assembly, the axial front rotor and the axial back rotor in opposite directions relative to each other, thereby twisting the inductor poles within the axial front rotor and the axial back rotor in a direction around a rotor shaft wherein the twisting forms a pattern that resembles a herringbone shape in respective components of the axial front rotor and the axial back rotor, and
wherein movement of an un-skewed edge at the back edge of the axial front rotor forms a skewed edge at the front edge of the axial front rotor, and movement of an unskewed edge at the front edge of the axial back rotor forms a skewed edge at the back edge of the axial back rotor, such that the back edge of the axial front rotor peripherally aligns with the front edge of the back rotor across the inter-rotor space.

12. The electric machine of claim 11 , wherein the machine is a hybrid homopolar generator.

13. The electric machine of claim 12 , wherein the characteristic of the stator is slot pitch.

14. The electric machine of claim 11 , wherein the one or more inductor poles of axial front rotor are positioned with respect to the one or more inductor poles of the axial back rotor by at least one stator slot pitch.

15. The electric machine of claim 11 , wherein the axial front rotor is twisted in a substantially first direction by a predetermined amount and the axial back rotor in a substantially second direction opposite the substantially first direction by the predetermined amount.

16. The electric machine of claim 15 , wherein the substantially first direction is clockwise and the substantially second direction is counterclockwise.

17. The electric machine of claim 16 , wherein the predetermined amount is at least one slot pitch.

Assignees

• Unison Ind Llc

Inventors

• Saban Daniel Michael
• Stephens Charles Michael

Classifications

• H02K21/20

  having windings each turn of which co-operates only with poles of one polarity, e.g. homopolar machine · CPC title

• H02K1/02

  characterised by the magnetic material · CPC title

• H02K1/2733

  Annular magnets · CPC title

• H02K1/2706

  Inner rotors · CPC title

• H02K1/148 Primary

  Sectional cores (H02K1/141 takes precedence) · CPC title