Three-zone diesel oxidation catlayst

Patent metadata

Field	Value
Publication number	US-10767528-B2
Application number	US-201716092806-A
Country	US
Kind code	B2
Filing date	May 2, 2017
Priority date	May 2, 2016
Publication date	Sep 8, 2020
Grant date	Sep 8, 2020

Abstract

The invention relates to a diesel oxidation catalyst which has a support body with a length L extending between a first end face a and a second end face b and catalytically active material zones A, B, and C arranged on the support body, wherein—material zone A contains palladium or platinum and palladium in a weight ratio of Pt:Pd of ≤1 and an alkaline earth metal and extends over 20 to 80% of the length L starting from the end face a, material zone B contains ceroxide, is free of platinum, and extends over 20 to 80% of the length L starting from the end face b, material zone C contains platinum or platinum and palladium in a weight ratio of Pt:Pd of ≥5, and neither material zone A nor material zone C is arranged over material zone B.

First claim

The invention claimed is:

1. A diesel oxidation catalyst, comprising
a carrier body having a length L extending between a first end face a and a second end face b, and catalytically active material zones A, B and C arranged on the carrier body, wherein
material zone A contains palladium or platinum and palladium in a weight ratio Pt:Pd of ≤1 and an alkaline earth metal and extends from end face a to 20 to 80% of length L,
material zone B contains cerium oxide and is free of platinum and extends from end face b to 20 to 80% of length L, and
material zone C contains platinum or platinum and palladium in a weight ratio Pt:Pd of ≥5, and

neither material zone A nor material zone C are arranged above material zone B.

2. The Diesel oxidation catalyst according to claim 1 , wherein in the material zones A and C palladium, platinum or platinum and palladium are present on a carrier oxide.

3. The diesel oxidation catalyst according to claim 1 wherein the carrier oxides in material zones A and C are identical or different from one another and are selected from the group consisting of aluminum oxide, doped aluminum oxide, silicon oxide, titanium dioxide and mixed oxides of one or more thereof.

4. The diesel oxidation catalyst according to claim 1 , wherein the alkaline earth metal in material zone A is present in an amount of 0.5 to 5% by weight relative to the weight of the material zone A.

5. The diesel oxidation catalyst according to claim 1 , wherein the alkaline earth metal in material zone A is strontium or barium or strontium and barium.

6. The diesel oxidation catalyst according to claim 1 , wherein material zone B contains palladium.

7. The diesel oxidation catalyst according to claim 6 , wherein material zone B contains palladium in an amount of 0.01 to 5% by weight relative to the weight of material zone B.

8. The diesel oxidation catalyst according to claim 1 , wherein material zone C extends over the entire length L of the carrier body.

9. The diesel oxidation catalyst according to claim 1 , wherein material zones A and B are arranged on material zone C.

10. The diesel oxidation catalyst according to claim 1 , wherein material zone C is arranged on material zone A and material zone B is arranged on material zone C.

11. The diesel oxidation catalyst according to claim 1 , wherein material zones A and B each extend to 50% and material zone C to 100% of the length L of the carrier body.

12. A method for treating diesel exhaust gases, wherein the diesel exhaust gas is conducted through a diesel oxidation catalyst according to claim 1 , wherein the diesel exhaust gas flows into the carrier body at the end face a and flows out of the carrier body at the end face b.

13. A device for purification of exhaust gases from diesel engines having a diesel oxidation catalyst according to claim 1 .

14. The device according to claim 13 , wherein the diesel oxidation catalyst is arranged upstream of a diesel particle filter and/or a catalyst for selective catalytic reduction of nitrogen oxides.

Assignees

• Umicore Ag & Co Kg

Inventors

• Hengst Christoph
• Dornhaus Franz
• Schiffer Michael

Classifications

• B01J37/024 Primary

  Multiple impregnation or coating · CPC title

• B01J35/56

  Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional [3D] monoliths · CPC title

• B01D2255/9035

  Three zones · CPC title

• B01D53/9477

  with catalysts positioned on separate bricks, e.g. exhaust systems · CPC title

• B01D2257/502

  Carbon monoxide · CPC title