Catalyst system for treating NOx- and particle-containing diesel exhaust gas

Patent metadata

Field	Value
Publication number	US-9527036-B2
Application number	US-201314442022-A
Country	US
Kind code	B2
Filing date	Nov 8, 2013
Priority date	Nov 12, 2012
Publication date	Dec 27, 2016
Grant date	Dec 27, 2016

Abstract

The present invention relates to a catalyst system for treatment of diesel exhaust gas, comprising, in flow direction of the exhaust gas,
a nitrogen oxide storage catalyst containing a nitrogen oxide storage component and noble metal and a diesel particulate filter containing noble metal selected from the group of platinum, palladium, and platinum and palladium,

characterized in that the noble metal loading of the nitrogen oxide storage catalyst is 100 to 180 g/ft 3 (3.53 to 6.36 g/L) and the noble metal loading of the diesel particulate filter is 5 to 35 g/ft 3 (0.18 to 1.24 g/L).

First claim

The invention claimed is:

1. A catalyst system for treatment of diesel exhaust gas, comprising, in flow direction of the exhaust gas,
a nitrogen oxide storage catalyst containing a nitrogen oxide storage component and noble metal and
a diesel particulate filter containing noble metal selected from the group of platinum, palladium, and platinum and palladium,

wherein the noble metal loading of the nitrogen oxide storage catalyst is 100 to 180 g/ft 3 (3.53 to 6.36 g/L) and the noble metal loading of the diesel particulate filter is 5 to 35 g/ft 3 (0.18 to 1.24 g/L).

2. The catalyst system as claimed in claim 1 , wherein the nitrogen oxide storage component is selected from a group consisting of oxides, hydroxides, oxide hydroxides, carbonates and hydrogencarbonates of the alkali metals, the alkaline earth metals, lanthanum and the lanthanoids (Ce to Lu).

3. The catalyst system as claimed in claim 1 , wherein the nitrogen oxide storage component is selected from a group consisting of oxides, hydroxides, oxide hydroxides, and carbonates of strontium and of barium.

4. The catalyst system as claimed in claim 1 wherein the noble metal loading of the nitrogen oxide storage catalyst is 150 to 180 g/ft 3 (5.30 to 6.36 g/L).

5. The catalyst system as claimed in claim 1 , wherein the noble metal loading of the diesel particulate filter is 10 to 25 g/ft 3 (0.35 to 0.88 g/L).

6. The catalyst system as claimed in claim 1 , wherein the diesel particulate filter contains a zeolite compound.

7. The catalyst system as claimed in claim 6 , wherein the zeolite compound is selected from a group consisting of β-zeolite, zeolite Y, mordenite, and ZSM-5.

8. The catalyst system as claimed in claim 6 , wherein the zeolite compound is contained in an amount of 5 to 25 g/L.

9. The catalyst system as claimed in claim 1 , the diesel particulate filter has an H 2 S barrier function.

10. The catalyst system as claimed in claim 1 , wherein the catalyst system comprises an SCR catalyst disposed downstream of the diesel particulate filter in flow direction of the exhaust gas.

11. The catalyst system as claimed in claim 10 , wherein the SCR catalyst comprises a mixed oxide selected from a group consisting of vanadium-containing and vanadium-free mixed oxides.

12. The catalyst system as claimed in claim 10 , wherein the SCR catalyst is selected from a group consisting of copper and iron-exchanged zeolites of the CHA, SAPO, ZSM-5 or zeolite β types.

13. The catalyst system as claimed in claim 1 , wherein,
the nitrogen oxide storage catalyst comprises noble metal in an amount of 160 to 180 g/ft 3 (5.65 to 6.36 g/L) and
the diesel particulate filter comprises platinum and palladium in a Pt:Pd weight ratio of 1:1 and in an amount of 10 to 25 g/ft 3 (0.35 to 0.88 g/L), and a zeolite compound in an amount of 10 to 25 g/L.

14. A method of treating diesel exhaust gases, wherein the diesel exhaust gas is passed over a catalyst system comprising, in flow direction of the exhaust gas,
a nitrogen oxide storage catalyst containing a nitrogen oxide storage component and noble metal and
a diesel particulate filter containing noble metal selected from the group of platinum, palladium, and platinum and palladium,

wherein the noble metal loading of the nitrogen oxide storage catalyst is 100 to 180 g/ft 3 (3.53 to 6.36 g/L) and the noble metal loading of the diesel particulate filter is 5 to 35 g/ft 3 (0.18 to 1.24 g/L).

Assignees

• Umicore Ag & Co Kg

Inventors

• Schiffer Michael
• Goebel Ulrich
• Dornhaus Franz
• Schuler Anke
• Hoyer Ruediger
• Pfeifer Marcus
• Jeske Gerald

Classifications

• B01D2255/91

  NOx-storage component incorporated in the catalyst · CPC title

• B01J23/42

  Platinum · CPC title

• F01N3/2066

  Selective catalytic reduction [SCR] · CPC title

• B01D53/9477 Primary

  with catalysts positioned on separate bricks, e.g. exhaust systems · CPC title

• F01N3/035

  with catalytic reactors · CPC title