Conveyance system and conveyance method

Patent metadata

Field	Value
Publication number	US-10446427-B2
Application number	US-201615780685-A
Country	US
Kind code	B2
Filing date	Oct 13, 2016
Priority date	Dec 8, 2015
Publication date	Oct 15, 2019
Grant date	Oct 15, 2019

Abstract

A conveyance system includes a track, ceiling conveyance vehicles, and a conveyance controller configured or programmed to output a conveyance instruction for a FOUP to the ceiling conveyance vehicles. When a first FOUP on a downstream port is waiting for collection, the conveyance controller waits without outputting a conveyance instruction instructing collection of the first FOUP until any of the conveyance vehicles conveying a second FOUP to an upstream port has been recognized until a waiting time set in advance has elapsed since the first FOUP changed to a state waiting for collection and outputs the conveyance instruction instructing collection of the first FOUP when the waiting time has elapsed since a point in time when the first FOUP changed to the state waiting for collection.

First claim

The invention claimed is:

1. A conveyance system comprising:
a track;
a plurality of conveyance vehicles traveling along the track and each conveying a conveyed object; and
a controller configured or programmed to output a conveyance instruction for the conveyed object to the plurality of conveyance vehicles, wherein
when a first conveyed object placed on a downstream port, which is a place capable of accommodating the conveyed object thereon, is in a state waiting for collection, and when the conveyed object is not placed on an upstream port, which is on an upstream side of the downstream port in a travel direction of the conveyance vehicles and capable of accommodating the conveyed object thereon, the controller is configured or programmed to:
wait without outputting a conveyance instruction instructing collection of the first conveyed object until any of the conveyance vehicles conveying a second conveyed object to the upstream port has been recognized until a waiting time set in advance has elapsed since the first conveyed object changed to the state waiting for collection; and
output the conveyance instruction instructing collection of the first conveyed object when the waiting time has elapsed since a point in time when the first conveyed object changed to the state waiting for collection.

2. The conveyance system according to claim 1 , wherein
the controller is configured or programmed to output the conveyance instruction for the conveyed object based on a conveyance request for the conveyed object received from a host controller, and
the controller outputs the conveyance instruction instructing collection of the first conveyed object when not receiving a conveyance request to instruct conveyance of the second conveyed object to the upstream port from the host controller by the time a first waiting time set in advance has elapsed since the first conveyed object changed to the state waiting for collection.

3. The conveyance system according to claim 2 , wherein the controller outputs the conveyance instruction instructing collection of the first conveyed object when the second conveyed object has not changed to a conveyance state to be conveyed by any of the conveyance vehicles by the time a second waiting time set in advance has elapsed since the conveyance request to instruct conveyance of the second conveyed object to the upstream port was received from the host controller.

4. The conveyance system according to claim 1 , further comprising a storage apparatus including a storage plate to and from which any of the conveyance vehicles is capable of delivering the conveyed object and a local vehicle capable of transferring the conveyed object between the storage plate and an apparatus port to and from which any of the conveyance vehicles is capable of delivering the conveyed object, wherein
the storage plate includes a first storage plate provided on an upstream side of the apparatus port in the travel direction of the conveyance vehicles and a second storage plate provided on a downstream side of the apparatus port in the travel direction of the conveyance vehicles;
the downstream port is the apparatus port or the second storage plate;
the upstream port is the first storage plate when the downstream port is the apparatus port and is the first storage plate or the apparatus port when the downstream port is the second storage plate; and
the controller is configured or programmed to further output a conveyance instruction for the conveyed object to the local vehicle to output a conveyance instruction instructing transfer of the first conveyed object to the downstream port to the local vehicle when the downstream port is vacant, and when the first conveyed object is placed on the upstream port.

5. The conveyance system according to claim 1 , wherein when a degree of priority of conveyance of the first conveyed object is higher than a standard set in advance, the controller outputs the conveyance instruction instructing collection of the first conveyed object at a point in time when the first conveyed object has changed to the state waiting for collection.

6. The conveyance system according to claim 1 , wherein when a next conveyance destination of the first conveyed object is a specific conveyance destination set in advance, the controller outputs the conveyance instruction instructing collection of the first conveyed object at a point in time when the first conveyed object has changed to the state waiting for collection.

7. A conveyance method performed by the controller in the conveyance system according to claim 1 , the conveyance method comprising:
detecting that the first conveyed object placed on the downstream port has changed to the state waiting for collection;
when it is detected that the first conveyed object has changed to the state waiting for collection at the first step, determining whether the conveyed object is placed on the upstream port; and
when it is determined that the conveyed object is not placed on the upstream port at the second step, waiting without outputting the conveyance instruction instructing collection of the first conveyed object until the conveyance vehicle conveying the second conveyed object to the upstream port has been recognized until the waiting time set in advance has elapsed since the first conveyed object changed to the state waiting for collection and outputting the conveyance instruction instructing collection of the first conveyed object when the waiting time has elapsed since the point in time when the first conveyed object changed to the state waiting for collection.

Assignees

• Murata Machinery Ltd

Inventors

• Honda Osamu
• Yamada Keiji
• Nozawa Takashi
• Ono Daisuke

Classifications

• H10P72/3404

  Storage means · CPC title

• H10P72/3221 Primary

  Overhead conveying · CPC title

• H10P72/3214 Primary

  by means of a cart or a vehicle · CPC title

• H10P72/30 Primary

  for conveying, e.g. between different workstations · CPC title

• H10P72/3222 Primary

  Loading to or unloading from a conveyor · CPC title