Device for producing a mono-crystalline sheet of semiconductor material from a molten alloy held between at least two aperture elements

Patent metadata

Field	Value
Publication number	US-10066312-B2
Application number	US-201615262138-A
Country	US
Kind code	B2
Filing date	Sep 12, 2016
Priority date	May 31, 2010
Publication date	Sep 4, 2018
Grant date	Sep 4, 2018

Abstract

A method for producing a mono-crystalline sheet includes providing at least two aperture elements forming a gap in between; providing a molten alloy including silicon in the gap; providing a gaseous precursor medium comprising silicon in the vicinity of the molten alloy; providing a silicon nucleation crystal in the vicinity of the molten alloy; and bringing in contact said silicon nucleation crystal and the molten alloy. A device for producing a mono-crystalline sheet includes at least two aperture elements at a predetermined distance from each other, thereby forming a gap, and being adapted to be heated for holding a molten alloy including silicon by surface tension in the gap between the aperture elements; a precursor gas supply supplies a gaseous precursor medium comprising silicon in the vicinity of the molten alloy; and a positioning device for holding and moving a nucleation crystal in the vicinity of the molten alloy.

First claim

What we claim is:

1. A device for producing a mono-crystalline semiconductor sheet comprising:
at least two horizontal aperture elements with a length greater than a thickness and the length oriented in a plane parallel to earth, and disposed by a distance from each other thereby forming a gap, and
the at least two horizontal aperture elements being adapted to be heated, and
the at least two horizontal aperture elements adapted to hold, below the gap by surface tension in the gap, a molten alloy comprising a mixture of two or more elements one of which is a metal;

a precursor gas supply for delivering a gaseous precursor medium comprising silicon in the vicinity of the molten alloy; and
a positioning device for holding and moving a nucleation crystal below of the molten alloy that is continuously growing below the molten alloy.

2. The device of claim 1 , wherein the two horizontal aperture elements have end sections opposite each other forming boundaries of the gap whose cross-sectional shape is a truncated v-shaped.

3. The device of claim 2 , wherein the two horizontal aperture elements have a coating comprising one of metal oxides and a carbon coating.

4. The device of claim 3 , wherein the distance is less than 200 micrometers.

5. The device of claim 4 , wherein the device is adapted to:
produce a mono-crystalline sheet of a semiconductor material comprising
provide at least two horizontal aperture elements forming a gap in between;
provide a molten alloy comprising the semiconductor material in the gap between the at least two horizontal aperture elements, whereby the molten alloy is held between the at least two horizontal aperture elements by surface tension;
provide a gaseous precursor medium delivering the semiconductor material in the vicinity of the molten alloy;
provide a nucleation crystal in the vicinity of the molten alloy; and
bring in contact said nucleation crystal and the molten alloy.

Assignees

• IBM

Inventors

• Bjoerk Mikael T
• Riel Heike E
• Schmid Heinz

Classifications

• C30B11/10 Primary

  Solid or liquid components, e.g. Verneuil method · CPC title

• C30B21/06

  by pulling from a melt · CPC title

• C30B11/12

  Vaporous components, e.g. vapour-liquid-solid-growth · CPC title

• Y02E10/547

  Monocrystalline silicon PV cells · CPC title

• C30B29/64

  Flat crystals, e.g. plates, strips or discs · CPC title