Multiple bonding layers for thin-wafer handling
US-9263314-B2 · Feb 16, 2016 · US
US10050012B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10050012-B2 |
| Application number | US-201514951935-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 25, 2015 |
| Priority date | Nov 25, 2015 |
| Publication date | Aug 14, 2018 |
| Grant date | Aug 14, 2018 |
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Disclosed are processes and apparatuses for semiconductor die removal and rework, including thin dies. In one aspect the process involves the use of a localized induction heating system to melt targeted solder joints, thereby minimizing the degradation of the thermal performance of the assembly undergoing the rework. Use of a vacuum-based die removal head, optionally in combination with the induction heating system, allows for the removal of thin dies of 150 micrometers thick or less.
Opening claim text (preview).
What is claimed is: 1. A method, comprising: providing an assembly comprising a substrate and a die attached to the substrate through a solder joint, the die having a thickness of 150 micrometers or less; connecting a die removal head to the die, the die removal head comprising a connecting means to connect the die removal head to the die; heating the solder joint to liquidus using inductive heating; and separating the die from the substrate. 2. The method of claim 1 , wherein the connecting means is a vacuum and the die removal head is a vacuum die removal head fabricated from a thermally stable elastomer. 3. The method of claim 1 , wherein the connecting means is an adhesive located on the surface of the die removal head. 4. The method of claim 1 , wherein the die removal head is attached to a weight to provide gravity-assisted die removal. 5. The method of claim 1 , wherein the die removal head is attached to a spring to provide spring-assisted die removal. 6. The method of claim 2 , wherein the die removal head is attached to a weight to provide gravity-assisted die removal. 7. The method of claim 2 , wherein the die removal head is attached to a spring to provide spring-assisted die removal. 8. The method of claim 1 , wherein the substrate is an organic substrate. 9. A method, comprising: providing an assembly comprising a substrate and a die attached to the substrate through a solder joint, the die having a thickness of 150 micrometers or less; connecting a die removal head to the die, the die removal head comprising a connecting means to connect the die removal head to the die; heating the solder joint to liquidus; and separating the die from the substrate, wherein the die removal head is attached to a spring to provide spring-assisted die removal. 10. The method of claim 9 , wherein the heating is conducted using inductive heating. 11. The method of claim 9 , wherein the connecting means is a vacuum and the die removal head is a vacuum die removal head fabricated from a thermally stable elastomer. 12. The method of claim 9 , wherein the connecting means is an adhesive located on the surface of the die removal head. 13. The method of claim 9 , wherein the substrate is an organic substrate.
Means for aligning · CPC title
Means for applying energy, e.g. ovens or lasers · CPC title
Apparatus therefor · CPC title
Connecting or disconnecting · CPC title
Soldering by means of induction heating · CPC title
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