Inductor component

Patent metadata

Field	Value
Publication number	US-9984805-B2
Application number	US-201615369073-A
Country	US
Kind code	B2
Filing date	Dec 5, 2016
Priority date	Dec 9, 2015
Publication date	May 29, 2018
Grant date	May 29, 2018

Abstract

An inductor component has a plurality of layers of spiral wirings a magnetic composite body directly or indirectly covering the plurality of layers of spiral wirings and made of a composite material of a resin and a metal magnetic powder with an average particle diameter of 5 μm or less an internal electrode embedded in the magnetic composite body with an end surface exposed from an outer surface of the magnetic composite body, the internal electrode being electrically connected to the spiral wirings, and an external terminal disposed on the outer surface of the magnetic composite body and electrically connected to the internal electrode.

First claim

The invention claimed is:

1. An inductor component comprising:
a plurality of layers of spiral wirings;
a magnetic composite body directly or indirectly covering the plurality of layers of spiral wirings and made of a composite material of a resin and a metal magnetic powder with an average particle diameter of 5 μm or less;
an internal electrode embedded in the magnetic composite body with an end surface exposed from an outer surface of the magnetic composite body, the internal electrode being electrically connected to the spiral wirings; and
an external terminal disposed on the outer surface of the magnetic composite body and electrically connected to the internal electrode, wherein
the external terminal includes a metal film contacting the resin and the metal magnetic powder of the magnetic composite body as well as the end surface of the internal electrode,
the metal film has an area on a side facing the end surface larger than an area of the end surface,
the metal film has a portion formed in a gap between an outer surface of the metal magnetic powder and a surface of the resin extending around the outer surface of the metal magnetic powder, and
the portion in the gap directly contacts the outer surface of the metal magnetic powder and the surface of the resin.

2. The inductor component according to claim 1 , wherein a thickness of the metal film is equal to or less than ⅕ of a thickness of the spiral wirings.

3. The inductor component according to claim 1 , wherein a thickness of the metal film is 1 μm or more and 10 μm or less.

4. The inductor component according to claim 1 , wherein a material of the metal film and a material of the internal electrode are a same kind of metal.

5. The inductor component according to claim 1 , wherein the magnetic composite body has a recess in a portion of the outer surface, and the metal film is filled into the recess.

6. The inductor component according to claim 1 , wherein the metal film goes around along an outer surface of the metal magnetic powder to an inner side of the magnetic composite body.

7. The inductor component according to claim 1 , wherein
a particle diameter of crystals of the metal film increases from a side contacting with the magnetic composite body toward an opposite side.

8. The inductor component according to claim 1 , wherein the external terminal includes a coating film, wherein the coating film covers the metal film.

9. The inductor component according to claim 8 , wherein
the metal film of each of a plurality of external terminals is disposed on a first surface of the magnetic composite body, and
a resin film is disposed on a portion without the metal film on the first surface of the magnetic composite body.

10. The inductor component according to claim 9 , wherein the external terminal is protruded further than the resin film to the side opposite to the first surface.

11. The inductor component according to claim 9 , wherein the resin film contains a filler made of an insulating material.

Assignees

• Murata Manufacturing Co

Inventors

• Kudo Hayami
• Hamada Akinori
• Otani Shinji

Classifications

• H01F41/12

  Insulating of windings ({impregnating or encapsulating of transformers H01F41/005} ; of conductors in general H01B13/06) · CPC title

• H01F17/04

  with magnetic core · CPC title

• H01F41/122

  Insulating between turns or between winding layers · CPC title

• H01F27/292

  Surface mounted devices · CPC title

• H01F17/0013 Primary

  with stacked layers · CPC title