Method for polymerising ethylenically unsaturated monomers

Patent metadata

Field	Value
Publication number	US-9975978-B2
Application number	US-201615542954-A
Country	US
Kind code	B2
Filing date	Feb 11, 2016
Priority date	Feb 12, 2015
Publication date	May 22, 2018
Grant date	May 22, 2018

Abstract

The invention relates to a method for polymerizing ethylenically unsaturated monomers by free-radical initiated emulsion polymerization in an aqueous medium in a polymerization reactor, wherein the inside walls and optionally also the fittings in the reactor are coated by applying a deposit-inhibiting product before the reactor is filled, characterized in that the surfaces that are to be coated with deposit-inhibiting product are treated with an acid solution.

First claim

The invention claimed is:

1. A method for polymerizing ethylenically unsaturated monomers, comprising radically initiated emulsion polymerization of the ethylenically unsaturated monomers in aqueous medium in a polymerization reactor, wherein the internal walls, and optionally internals, of said reactor are coated before the reactor is filled by application of a scale inhibitor which precipitates on the treatment with an acid solution, wherein the surfaces to be coated with the scale inhibitor are treated with an acid solution, wherein first the acid solution is applied to the areas that are to be coated, and subsequently the scale inhibitor, or wherein first the scale inhibitor is applied and subsequently the acid solution.

2. The method as claimed in claim 1 , wherein the scale inhibitor is selected from the group consisting of condensation products of formaldehyde with naphthol compounds, condensation products of a naphthol compound and a sulfoxylate, and condensation products of a naphthol compound and an aldehyde and an aromatic carboxylic acid which is hydroxylated on the aromatic nucleus.

3. The method as claimed in claim 1 , wherein before the reactor is filled with the constituents of the polymerization mixture and before and/or after the scale inhibitor is applied, the walls of the polymerization reactor and optionally the internals of the polymerization reactor are treated with an aqueous solution of an inorganic or organic acid.

4. The method as claimed in claim 1 , wherein the acid in the acid solution is an inorganic or organic acid having a pKa of pKa≤5.

5. The method as claimed in claim 1 , wherein the aqueous solution of the scale inhibitor is applied in one step or in a plurality of steps.

6. The method as claimed in claim 1 , wherein the application of the scale inhibitor and/or of the aqueous acid solution is repeated in each case.

7. The method as claimed in claim 1 , wherein the polymerization is operated batchwise.

8. The method as claimed in claim 1 , wherein the polymerization is operated continuously.

9. The method as claimed in claim 1 , wherein vinyl acetate and optionally further comonomers copolymerizable with vinyl acetate are polymerized.

Assignees

• Wacker Chemie Ag

Inventors

• Babar Muhammad

Classifications

• C08F2/004 Primary

  by a prior coating on the reactor walls · CPC title

• B01J19/02

  Apparatus characterised by being constructed of material selected for its chemically-resistant properties · CPC title

• C08F218/08 Primary

  Vinyl acetate · CPC title

• B01J2219/0204

  comprising coatings on the surfaces in direct contact with the reactive components · CPC title

• C08F2/32

  Polymerisation in water-in-oil emulsions · CPC title