Settable compositions and methods of use

Patent metadata

Field	Value
Publication number	US-9903177-B2
Application number	US-201615362397-A
Country	US
Kind code	B2
Filing date	Nov 28, 2016
Priority date	Mar 9, 2012
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

Disclosed herein are settable compositions and methods of using settable compositions in a wellbore. In one embodiment a method of introducing a settable composition into a wellbore is described. The method comprises providing a settable composition comprising pumice, hydrated lime, a set retarder, and water. Introducing the settable composition into a wellbore. Allowing the settable composition to remain static in the wellbore, wherein the settable composition remains in a pumpable fluid state for a period of about 1 day or longer while static in the wellbore.

First claim

What is claimed is:

1. A method for introducing a settable composition into a wellbore, the method comprising:
providing a settable composition comprising pumice, hydrated lime, a set retarder, and water, wherein the pumice, hydrated lime, and set retarder form a suspension in the water;
introducing the settable composition into a wellbore; and
allowing the settable composition to remain static in the wellbore, wherein the settable composition remains in a pumpable fluid state for a period of 1 day or longer while static in the wellbore;
wherein the settable composition is activated thermally in the wellbore.

2. The method of claim 1 wherein the introducing the settable composition into the wellbore displaces at least a portion of a drilling fluid from a subterranean formation.

3. The method of claim 2 further comprising:
introducing a cement composition into the wellbore so as to at least partially displace the settable composition from the subterranean formation; wherein a portion of the settable composition remains in the wellbore;
allowing the cement composition to set in the wellbore; and
allowing the portion of the settable composition remaining in the wellbore to set.

4. The method of claim 1 , wherein the settable composition is introduced into the wellbore such that the settable composition forms a puddle in the bottom of the wellbore, and wherein the method further comprises:
placing a conduit into the puddle formed by the settable composition in the bottom of the wellbore; and
allowing the settable composition to set in an annulus surrounding the conduit.

5. The method of claim 1 wherein the set retarder comprises at least one retarder selected from the group consisting of a phosphonic acid, a phosphonic acid derivative, a lignosulfonate, a salt, an organic acid, a carboxymethylated hydroxyethylated cellulose, a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups, and a borate compound.

6. The method of claim 5 wherein the settable composition comprises an additional set retarder that is distinct from the set retarder.

7. The method of claim 1 wherein the settable composition further comprises a dispersant.

8. The method of claim 7 wherein the dispersant comprises at least one dispersant selected from the group consisting of a sulfonated-formaldehyde-based dispersant, a polycarboxylated ether dispersant, and any combination thereof.

9. The method of claim 1 wherein the settable composition has a compressive strength of less than about 50 psi and a yield point of less than about 20 lbs./ft. 2 after remaining static in the wellbore for a period of 1 day or longer.

10. The method of claim 1 where the settable composition further comprises at least one set activator selected from the group consisting of zeolites, amines, silicates, Groups IA and IIA hydroxides, monovalent salts, divalent salts, nanosilica, polyphosphates, and any combinations thereof.

11. The method of claim 1 wherein the settable composition remains in a fluid state of less than 70 Bc for a time period of 5 days or longer while static in the wellbore.

12. A method for introducing a settable composition into a wellbore, the method comprising:
providing a settable composition comprising pumice, hydrated lime, a set retarder comprising a phosphonic acid derivative, a polycarboxylated ether dispersant, and water;
introducing the settable composition into a wellbore;
allowing the settable composition to remain static in the wellbore, wherein the settable composition remains in a pumpable fluid state for a period of 1 day or longer while static in the wellbore; and
allowing the settable composition to thermally activate and set in the wellbore.

13. The method of claim 12 wherein the settable composition remains in a fluid state of less than 70 Bc for a time period of 5 days or longer while static in the wellbore.

14. The method of claim 12 wherein the settable composition has a compressive strength of less than about 50 psi and a yield point of less than about 20 lbs./ft. 2 after remaining static in the wellbore for a period of 1 day or longer.

15. A method for introducing a settable composition into a wellbore, the method comprising:
providing a settable composition comprising pumice, hydrated lime, a set retarder, and water; wherein the pumice, hydrated lime, and set retarder form a suspension in the water;
introducing the settable composition into the wellbore such that the settable composition forms a puddle in the bottom of the wellbore;
allowing the settable composition to remain static in the wellbore, wherein the settable composition remains in a pumpable fluid state for a period of 1 day or longer while static in the wellbore; and
allowing the settable composition to thermally activate and set in the wellbore.

16. The method of claim 15 further comprising placing a conduit into the puddle formed by the settable composition in the bottom of the wellbore; and allowing at least a portion of the settable composition to set in an annulus surrounding the conduit.

17. The method of claim 15 wherein the set retarder comprises at least one retarder selected from the group consisting of a phosphonic acid, a phosphonic acid derivative, a lignosulfonate, a salt, an organic acid, a carboxymethylated hydroxyethylated cellulose, a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups, and a borate compound.

18. The method of claim 15 wherein the settable composition further comprises at least one set activator selected from the group consisting of zeolites, amines, silicates, Groups IA and IIA hydroxides, monovalent salts, divalent salts, and nanosilica, polyphosphates.

19. The method of claim 15 wherein the settable composition remains in a fluid state of less than 70 Bc for a time period of 5 days or longer while static in the wellbore.

20. The method of claim 15 wherein the settable composition has a compressive strength of less than about 50 psi and a yield point of less than about 20 lbs./ft. 2 after remaining static in the wellbore for a period of 1 day or longer.

Assignees

• Halliburton Energy Services Inc

Inventors

• Agapiou Kyriacos
• Martinez Juan Humberto
• Pisklak Thomas Jason
• Goel Vivek S
• Brothers Lance Everett
• Iverson Benjamin John

Classifications

• C09K8/467 Primary

  containing additives for specific purposes · CPC title

• C04B2103/12

  Set accelerators · CPC title

• C04B24/383

  Cellulose or derivatives thereof · CPC title

• E21B33/14

  for cementing casings into boreholes · CPC title

• C04B24/003

  Phosphorus-containing compounds · CPC title