Thermoelement including a three-dimensional microstructure, and method for producing a thermoelement

Patent metadata

Field	Value
Publication number	US-9884759-B2
Application number	US-201013499083-A
Country	US
Kind code	B2
Filing date	Sep 20, 2010
Priority date	Sep 29, 2009
Publication date	Feb 6, 2018
Grant date	Feb 6, 2018

Abstract

A three-dimensional micro-structure has a plurality of adjacent micro-columns which are arranged at a distance from each other and essentially parallel in relation to the respective longitudinal extension. The micro-columns are made of at least one micro-column material having respectively an aspect ratio in the region of 20-1000 and respectively a micro-column diameter in the region of 0.1 μm-200 μm. A micro-column intermediate chamber is arranged between adjacent micro-columns having a micro-column distance selected from between the adjacent micro-columns in the region of 1 μm-100 μm. According to a method for producing the three-dimensional micro-structures: a) a template is provided with template material, b) the micro-column material is arranged in the column-like cavities, and c) the template is at least partially removed.

First claim

The invention claimed is:

1. A thermoelement comprising:
a plurality of adjacent, individually self-supporting longitudinally-extending micro-columns which are arranged physically separate from each other by a micro-column distance and substantially parallel to each other in a longitudinal direction, the micro-columns being made of amorphous metal or semimetal micro-column material, each of the micro-columns having an aspect ratio of from 20 to 1000 and a micro-column diameter of from 0.1 μm to 200 μm, wherein at least two of the plurality of micro-columns are formed respectively from different electrically conductive amorphous metal or semimetal micro-column materials; and
a micro-column intermediate chamber arranged between adjacent micro-columns, the chamber having a width substantially equal to the micro-column distance between adjacent micro-columns, the micro-column distance being selected from 1 μm to 100 μm;
wherein the micro-column intermediate chamber between adjacent micro-columns is at least partially filled with an intermediate chamber material to define an intermediate chamber layer;
wherein the intermediate chamber layer extends longitudinally along only a partial portion of the longitudinal lengths of the micro-columns; and
wherein the intermediate chamber layer is formed from an elastic, ceramic, or metal material and forms a common physical carrier that physically supports the plurality of micro-columns without additional structural support and wherein the thermoelement configured to detect thermal radiation.

2. The thermoelement as claimed in claim 1 , wherein the micro-column diameter is selected from 0.3 μm to 200 μm.

3. The thermoelement as claimed in claim 1 , wherein at least a portion of the micro-columns have a longitudinal height of from 50 μm to 10 mm.

4. The thermoelement as claimed in claim 1 , wherein the micro-columns have a longitudinal height of from 100 μm to 1 mm.

5. The thermoelement as claimed in claim 1 , wherein at least a portion of the micro-columns comprise at least two sections arranged along the longitudinal direction with different amorphous micro-column materials respectively forming the at least two sections.

6. The thermoelement as claimed in claim 1 , wherein at least a portion of the micro-columns are at least partially enclosed with an enclosure material, and the micro-column material of the micro-columns and the enclosure material are different from each other.

7. The thermoelement as claimed in claim 1 , wherein the micro-column intermediate chamber between adjacent micro-columns is at least partially filled with at least two intermediate chamber materials, and each of the intermediate chamber materials forms a coherent intermediate chamber layer.

8. The thermoelement as claimed in claim 1 , wherein at least a portion of the micro-columns are partially hollow and have a micro-column cavity.

9. The thermoelement as claimed in claim 1 , wherein at least a portion of the micro-columns have a micro-column diameter that varies along the longitudinal direction of the micro-columns.

10. The thermoelement as claimed in claim 1 , wherein the intermediate chamber layer forming the common carrier for the plurality of micro-columns is formed of an elastomeric carrier material that is elastically deformable.

11. The thermoelement as claimed in claim 1 , wherein a first portion of the micro-columns is attached to a first common carrier, a second portion of the micro-columns is attached to a second common carrier, the micro-columns attached to the first common carrier are arranged in the micro-column intermediate chambers formed by the micro-columns attached to the second common carrier, and the micro-columns attached to the second common carrier are arranged in the micro-column intermediate chambers formed by the micro-columns attached to the first common carrier.

12. The thermoelement as claimed in claim 11 , wherein the micro-columns attached to the first common carrier are formed from a first micro-column material, and the micro-columns attached to the second common carrier are formed from a second micro-column material, different from the first micro-column material.

13. A method for producing a thermoelement, the method comprising:
providing a template formed of an elastic, ceramic, or metal template material, the template having a three-dimensional template structure with a plurality of column-like template cavities arranged substantially parallel to each other in a longitudinal direction, wherein adjacent column-like template cavities are separated from each other by a micro-column distance of from 1 μm to 100 μm, the template being a substantial inverse to a micro-structure of a plurality of longitudinally-extending micro-columns each having an aspect ratio of from 20 to 1000 and a micro-column diameter of from 0.1 μm to 200 μm;
inserting amorphous metal or semimetal micro-column material in the plurality of column-like template cavities so that the plurality of adjacent longitudinally-extending micro-columns are formed wherein; and removing a portion of the template material such that a remaining portion of the template material in the micro-column intermediate chambers between the micro-columns defines an intermediate chamber layer, and such that each micro-column extends longitudinally from the intermediate chamber layer; wherein the intermediate chamber layer extends longitudinally only partially along the longitudinal lengths of the micro-columns, such that the intermediate chamber layer forms a common physical carrier that physically supports a first longitudinal portion of each micro-column without additional structural support, and such that a second longitudinal portion of each micro-column extends from the intermediate chamber layer and is individually self-supporting; and
wherein the thermoelement is configured to detect thermal radiation.

14. The method as claimed in claim 13 , wherein inserting the amorphous metal or semimetal micro-column material comprises: introducing a starting material for the amorphous metal or semimetal micro-column material into the cavities; and converting the starting material for the amorphous metal or semimetal micro-column material into a microstructure material for the micro-columns.

15. The method as claimed in claim 13 , wherein the elastic, ceramic, or metal template material comprises silicon.

16. A thermoelement comprising:
a plurality of adjacent, individually self-supporting longitudinally-extending micro-columns which are arranged physically separate from each other by a micro-column distance and substantially parallel to each other in a longitudinal direction, the micro-columns being made of amorphous metal or semimetal micro-column material, each of the micro-columns having an aspect ratio of from 20 to 1000 and a micro-column diameter of from 0.1 μm to 200 μm, wherein at least two of the plurality of micro-columns are formed respectively from different electrically conductive amorphous metal or semimetal micro-column materials; and
a micro-column intermediate chamber arranged between adjacent micro-columns, the chamber having a width substantially equal to the micro-column distance between adjacent micro-columns, the micro-column distance being selected from 1 μm to 100 μm;
wherein the micro-column intermediate chamber between adjacent micro-columns is at least partially filled with an intermediate chamber material to define an intermediate chamber layer;
wherein the intermediate chamber layer surrounds an outer circumference of each micro-column and extends longitudinally along a partial portion of th

Assignees

• Hedler Harry
• Zapf Joerg
• Siemens Ag

Inventors

• Hedler Harry
• Zapf Joerg

Classifications

• B81C99/0085 Primary

  using moulds and master templates, e.g. for hot-embossing · CPC title

• B81B2207/056

  of static structures · CPC title

• Y10T29/49826

  Assembling or joining · CPC title

• B81B2203/0361

  Tips, pillars · CPC title

• Y10T428/24355

  Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.] · CPC title