Power module substrate with heat sink, and method for producing power module substrate with heat sink
US-9237682-B2 · Jan 12, 2016 · US
US9862045B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9862045-B2 |
| Application number | US-201314388953-A |
| Country | US |
| Kind code | B2 |
| Filing date | Mar 27, 2013 |
| Priority date | Mar 29, 2012 |
| Publication date | Jan 9, 2018 |
| Grant date | Jan 9, 2018 |
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To provide a power-module substrate and a manufacturing method thereof in which small voids are reduced at a bonded part and separation can be prevented. Bonding a metal plate of aluminum or aluminum alloy to at least one surface of a ceramic substrate by brazing, when a cross section of the metal plate is observed by a scanning electron microscope in a field of 3000 magnifications in a depth extent of 5 μm from a bonded interface between the metal plate and the ceramic substrate in a width area of 200 μm from a side edge of the metal plate, residual-continuous oxide existing continuously by 2 μm or more along the bonded interface has total length of 70% or less with respect to a length of the field.
Opening claim text (preview).
What is claimed is: 1. A power-module substrate made by bonding a metal plate made of aluminum or aluminum alloy to at least one surface of a ceramic substrate in a shape of a plate by brazing, wherein residual oxide existing continuously by 2 μm or more along a bonded interface between the metal plate and the ceramic substrate has total length of 70% or less and 20% or more with respect to a length of a field of 3000 magnifications by observing a cross section of the metal plate in a depth extent of 5 μm from the bonded interface in a width area of 200 μm from a side edge of the metal plate by a scanning electron microscope.
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Metallic materials (H10W40/254, H10W40/257, H10W40/255, H10W40/251, H10W40/253 take precedence) · CPC title
by flowing liquids, e.g. forced water cooling · CPC title
having a laminate or multilayered structure, e.g. direct bond copper [DBC] ceramic substrates · CPC title
Aluminium · CPC title
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