Multiple step thin film deposition method for high conformality

US9859403B1 · US · B1

Patent metadata
FieldValue
Publication numberUS-9859403-B1
Application numberUS-201615174147-A
CountryUS
Kind codeB1
Filing dateJul 22, 2016
Priority dateJul 22, 2016
Publication dateJan 2, 2018
Grant dateJan 2, 2018

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  5. First independent claim

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

During a physical vapor deposition (PVD) process, the ion energy of a depositing species is controlled. By varying the ion energy throughout the process, the degree of conformality of the deposited layer over three-dimensional structures, including the extent to which the deposited layer merges between adjacent structures can be controlled.

First claim

Opening claim text (preview).

What is claimed as new is: 1. A method of forming a semiconductor structure comprising: forming a plurality of semiconductor fins on a substrate; forming a plurality of raised active regions on the semiconductor fins; forming a plasma within a vacuum chamber; depositing a first portion of a conformal conductive layer over the raised active regions at a first ion energy; and depositing a second portion of the conformal conductive layer over the first portion at a second ion energy. 2. The method of claim 1 , wherein the first ion energy is less than the second ion energy. 3. The method of claim 2 , wherein the conformal conductive layer does not merge adjacent raised active regions. 4. The method of claim 2 , wherein a self-bias voltage during deposition of the first portion is from 100 to 200 V. 5. The method of claim 2 , wherein a self-bias voltage during deposition of the second portion is from −50 to 90 V. 6. The method of claim 1 , wherein the first ion energy is greater than the second ion energy. 7. The method of claim 6 , wherein the conformal conductive layer merges adjacent raised active regions. 8. The method of claim 6 , wherein a self-bias voltage during deposition of the first portion is from −50 to 90 V. 9. The method of claim 6 , wherein a self-bias voltage during deposition of the second portion is from 100 to 200 V. 10. The method of claim 1 , wherein the first portion and the second portion each comprise titanium. 11. The method of claim 1 , wherein the vacuum chamber pressure is constant during deposition of the conformal conductive layer. 12. The method of claim 1 , wherein the power applied to the plasma is constant during deposition of the conformal conductive layer. 13. The method of claim 1 , wherein the oxygen concentration within the deposited layer is less than 500 ppm. 14. The method of claim 1 , wherein the halide concentration within the deposited layer is less than 500 ppm. 15. A method of forming a semiconductor structure within a vacuum chamber comprising: plasma depositing a first portion of a conformal conductive layer over raised regions disposed on a semiconductor substrate at a first ion energy; and plasma depositing a second portion of the conformal conductive layer over the first portion at a second ion energy. 16. The method of claim 15 , wherein a self-bias voltage during deposition of the first portion is from −50 to 90 V and a self-bias voltage during deposition of the second portion is from 100 to 200 V. 17. The method of claim 15 , wherein the vacuum chamber pressure is constant during deposition of the conformal conductive layer. 18. The method of claim 15 , wherein the power applied to the plasma is constant during deposition of the conformal conductive layer. 19. A method of forming a semiconductor structure comprising: forming a plurality of semiconductor fins on a substrate; forming a plurality of raised active regions on the semiconductor fins; depositing a first portion of a conductive layer over the raised active regions at a first ion energy; and depositing a second portion of the conductive layer over the first portion at a second ion energy, wherein the oxygen concentration within the deposited layer is less than 500 ppm.

Assignees

Inventors

Classifications

  • Physical vapour deposition [PVD] · CPC title

  • characterised by the source or drain electrodes · CPC title

  • H10D30/024Primary

    of fin field-effect transistors [FinFET] · CPC title

  • Electricity · mapped topic

  • Electricity · mapped topic

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What does patent US9859403B1 cover?
During a physical vapor deposition (PVD) process, the ion energy of a depositing species is controlled. By varying the ion energy throughout the process, the degree of conformality of the deposited layer over three-dimensional structures, including the extent to which the deposited layer merges between adjacent structures can be controlled.
Who is the assignee on this patent?
Globalfoundries Inc
What technology area does this patent fall under?
Primary CPC classification H10D30/024. Mapped technology areas include Electricity.
When was this patent published?
Publication date Tue Jan 02 2018 00:00:00 GMT+0000 (Coordinated Universal Time) (B1). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 3 related publications on this page (citations in our corpus or others sharing the same primary CPC).