Phosphor, production method for same, light-emitting device, image display device, pigment, and ultraviolet absorber

Patent metadata

Field	Value
Publication number	US-9828547-B2
Application number	US-201414890469-A
Country	US
Kind code	B2
Filing date	May 13, 2014
Priority date	May 14, 2013
Publication date	Nov 28, 2017
Grant date	Nov 28, 2017

Abstract

A phosphor having different light emission characteristics from the conventional phosphor, having high emission intensity and chemical and thermal stability, combined with LED of less than 450 nm. This phosphor includes an inorganic compound comprising: a crystal represented by Ba 1 Si 4 Al 3 N 9 , an inorganic crystal having the same crystal structure as Ba 1 Si 4 Al 3 N 9 crystal, or a solid solution crystal thereof, comprising A element, D element, E element, and X element (A is one or more elements selected from Li, Mg, Ca, Sr, Ba, and La; D is one or more elements selected from Si, Ge, Sn, Ti, Zr, and Hf; E is one or more elements selected from B, Al, Ga, In, Sc, and Y; X is one or more elements selected from O, N, and F), into which M element is solid-solved (M is one or more elements selected from Mn, Ce, Pr, Nd, Sm, Eu, Tb, Dy, and Yb).

First claim

What is claimed is:

1. A phosphor comprising: an inorganic compound comprising: a crystal represented by BaSi 4 Al 3 N 9 , an inorganic crystal having a same crystal structure as the crystal represented by BaSi 4 Al 3 N 9 , or a solid solution crystal thereof, which comprises at least an A element, a D element, an E element, and an X element (wherein A is one or more kinds of elements selected from a group consisting of Li, Mg, Ca, Sr, Ba, and La; D is one or more kinds of elements selected from a group consisting of Si, Ge, Sn, Ti, Zr, and Hf; E is one or more kinds of elements selected from a group consisting of B, Al, Ga, In, Sc, and Y; X is one or more kinds of elements selected from a group consisting of O, N, and F), into which an M element is solid-solved (wherein M is one or more kinds of elements selected from a group consisting of Mn, Ce, Pr, Nd, Sm, Eu, Tb, Dy, and Yb)
wherein the inorganic crystal having the same crystal structure as the crystal represented by BaSi 4 Al 3 N 9 comprises a crystal represented by A(D, E) 7 X 9 .

2. The phosphor according to claim 1 , wherein: the D element includes Si; the E element includes Al; and the X element includes N and, if necessary, the X element further includes O.

3. The phosphor according to claim 1 , wherein the inorganic crystal having the same crystal structure as the crystal represented by BaSi 4 Al 3 N 9 comprises BaSi 4 Al 3 N 9 , MgSi 4 Al 3 N 9 , CaSi 4 Al 3 N 9 , SrSi 4 Al 3 N 9 , LaSi 4 Al 3 N 9 , LiSi 4 Al 3 N 9 , (Ba,Mg)Si 4 Al 3 N 9 , (Ba,Ca)Si 4 Al 3 N 9 , (Ba,Sr)Si 4 Al 3 N 9 , (Ba,La)Si 4 Al 3 N 9 , or (Ba,Li)Si 4 Al 3 N 9 .

4. The phosphor according to claim 1 , wherein the inorganic crystal having the same crystal structure as the crystal represented by BaSi 4 Al 3 N 9 is represented by a composition formula of: BaSi 4−p Al 3+p O p N 9−p , MgSi 4−p Al 3+p O p N 9−p , CaSi 4−p Al 3+p O p N 9−p , SrSi 4−p Al 3+p O p N 9−p , LaSi 4−p Al 3+p O p N 9−p , LiSi 4−p Al 3+p O p N 9−p , (Ba,Mg)Si 4−p Al 3+p O p N 9−p , (Ba,Ca)Si 4−p Al 3+p O p N 9−p , (Ba,Sr)Si 4−p Al 3+p O p N 9−p , (Ba,La)Si 4−p Al 3+p O p N 9−p , or (Ba,Li)Si 4−p Al 3+p O p N 9−p (here 0≦p<4).

5. The phosphor according to claim 1 , wherein the M element comprises Eu.

6. The phosphor according to claim 1 , wherein the inorganic crystal having the same crystal structure as the crystal represented by BaSi 4 Al 3 N 9 comprises a crystal of the monoclinic crystal system.

7. The phosphor according to claim 1 , wherein the inorganic crystal having the same crystal structure as the crystal represented by BaSi 4 Al 3 N 9 comprises a crystal of the monoclinic crystal system having a symmetry of space group P2(1)/c and lattice constants a, b, and c having values in following ranges:
a=0.58465±0.05 nm,
b=2.67255±0.05 nm, and
c=0.58386±0.05 nm.

8. The phosphor according to claim 1 , wherein the inorganic compound is represented by a composition formula of M d A e D f E g X h (wherein, in the formula, d+e+f+g+h=1; M is one or more kinds of elements selected from a group consisting of Mn, Ce, Pr, Nd, Sm, Eu, Tb, Dy, and Yb; A is one or more kinds of elements selected from a group consisting of Li, Mg, Ca, Sr, Ba, and La; D is one or more kinds of elements selected from a group consisting of Si, Ge, Sn, Ti, Zr, and Hf; E is one or more kinds of elements selected from a group consisting of B, Al, Ga, In, Sc, and Y; and X is one or more kinds of elements selected from a group consisting of O, N, and F) and the inorganic compound is expressed by a composition in a range where parameters d, e, f, g, and h satisfy all conditions of:
0.00001≦d≦0.05,
0.01≦e≦0.07,
0.10≦f≦0.30,
0.10≦g≦0.30, and
0.45≦h≦0.65.

9. The phosphor according to claim 8 , wherein the parameters d, e, f, g, and h have values in a range satisfying all conditions of:
d+e=(1/17)±0.05,
f+g=(7/17)±0.05, and
h=(9/17)±0.05.

10. The phosphor according to claim 8 , wherein the parameters f and g satisfy a condition of: 0<f/(f+g)≦1.

11. The phosphor according to claim 8 , wherein:
the X element includes O and N and
the inorganic compound is represented by a composition formula of M d A e D f E g O h1 N h2 (wherein, in the formula, d+e+f+g+h1+h2=1 and h1+h2=h), and
a condition of
0<h1/(h1+h2)≦6/9 is satisfied.

12. The phosphor according to claim 8 , wherein at least Eu is included as the M element.

13. The phosphor according to claim 8 , wherein:
at least Ba is included as the A element;
at least Al is included as the E element; and
at least N is included as the X element.

14. The phosphor according to claim 1 , wherein the inorganic compound is represented by a composition formula of
Eu q Ba 1−q Si 4−p Al 3+p N 9−p O p

using parameters p and q
wherein:
0≧≦p<4 and
0.0001≦q<1.

15. The phosphor according to claim 1 , wherein the phosphor emits fluorescence having a peak in a wavelength range that is at least 450 nm and not exceeding 530 nm upon irradiation by an excitation source.

16. A method of manufacturing a phosphor as recited in claim 1 comprises the step of: firing a raw material mixture, which comprises a mixture of metal compounds and could constitute an inorganic compound as recited in claim 1 by firing, in an inert atmosphere including nitrogen at a temperature range of at least 1200° C. and not exceeding 2200° C.

17. A light-emitting device comprising at least a light-emitting body or an emission source and a phosphor wherein the phosphor comprises at least a phosphor as recited in claim 1 .

18. An image display device comprising at least an excitation source and a phosphor wherein the phosphor comprises at least a phosphor as recited in claim 1 .

19. A pigment comprising an inorganic compound as recited in claim 1 .

20. An ultraviolet absorber comprising an inorganic compound as recited in claim 1 .

Assignees

• Nat Inst Materials Science

Inventors

• Hirosaki Naoto
• Takeda Takashi
• Funahashi Shiro
• Narimatsu Eiichirou

Classifications

• H10W90/756

  between a chip and a stacked lead frame, conducting package substrate or heat sink · CPC title

• H10W74/00

  Encapsulations, e.g. protective coatings · CPC title

• H10W72/01515

  Forming coatings · CPC title

• H10W72/075

  of bond wires · CPC title

• C09K11/0883

  Arsenides; Nitrides; Phosphides · CPC title