Mixing valve of an internal combustion engine

Patent metadata

Field	Value
Publication number	US-9765732-B2
Application number	US-201314380783-A
Country	US
Kind code	B2
Filing date	Feb 26, 2013
Priority date	Feb 29, 2012
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

A mixing valve of an exhaust-gas recirculation device of an internal combustion engine of a motor vehicle includes an intake flap and an exhaust-gas flap coupled rigidly to one another via a coupling rod. During driving of the exhaust-gas flap, the intake flap is first pivoted in the opposite direction via the coupling rod. The exhaust-gas flap and intake flap are pivoted in the same direction only above a provided pivoting angle.

First claim

The invention claimed is:

1. A mixing valve ( 6 ) of an internal combustion engine ( 1 ) of a motor vehicle, comprising:
an intake duct ( 4 );
an exhaust duct ( 5 ), wherein, in a first position, the exhaust duct ( 5 ) is closed and the intake duct ( 4 ) is open;
a common collecting duct ( 7 ) into which the intake duct ( 4 ) and exhaust duct ( 5 ) commonly issue;
an intake flap ( 10 ) affixed to an intake flap shaft and arranged in the intake duct ( 4 ) pivotably movable about a longitudinal axis of the intake flap shaft;
an intake flap control lever ( 12 ) fastened to the intake flap shaft;
an exhaust flap ( 11 ) affixed to an exhaust flap shaft and arranged in the exhaust duct ( 5 ) pivotably movable about a longitudinal axis of the exhaust flap shaft;
an exhaust flap control lever ( 13 ) fastened to the exhaust flap shaft;
a drive device ( 8 ) driving the intake flap ( 10 ) and the exhaust flap ( 11 ); and
a coupling device ( 14 ) coupled to the exhaust flap control lever ( 13 ) and to the intake flap control lever ( 12 ), the coupling device having a coupling rod ( 15 ) having a first end directly and hingedly connected to the exhaust flap control lever ( 13 ) and a second end directly and hingedly connected to the intake flap control lever ( 12 ),
wherein the coupling rod ( 15 ) provides, by the direct and hinged connection between the first end of the coupling rod ( 15 ) and the exhaust flap control lever ( 13 ) and by the direct and hinged connection between the second end of the coupling rod ( 15 ) and the intake flap control lever ( 12 ), direct transmission of movements of the intake flap control lever ( 12 ) and the exhaust flap control lever ( 13 ) to one another, such that, in the first position, in which the exhaust duct ( 5 ) is closed and the intake duct ( 4 ) is open, the exhaust flap control lever ( 13 ) and the coupling rod ( 15 ) contact one another so as to form an obtuse angle between the exhaust flap control lever ( 13 ) and the coupling rod ( 15 ), and the intake flap control lever ( 12 ) and the coupling rod ( 15 ) contact one another so as to form an acute angle between the intake flap control lever ( 12 ) and the coupling rod ( 15 ).

2. A mixing valve ( 6 ) of an internal combustion engine ( 1 ) of a motor vehicle, comprising:
an intake duct ( 4 );
an exhaust duct ( 5 ), wherein, in a first position, the exhaust duct ( 5 ) is closed and the intake duct ( 4 ) is open;
a common collecting duct ( 7 ) into which the intake duct ( 4 ) and exhaust duct ( 5 ) commonly issue;
an intake flap ( 10 ) affixed to an intake flap shaft and arranged in the intake duct ( 4 ) pivotably movable about a longitudinal axis of the intake flap shaft;
an intake flap control lever ( 12 ) fastened to the intake flap shaft;
an exhaust flap ( 11 ) affixed to an exhaust flap shaft and arranged in the exhaust duct ( 5 ) pivotably movable about a longitudinal axis of the exhaust flap shaft;
an exhaust flap control lever ( 13 ) fastened to the exhaust flap shaft;
a drive device ( 8 ) driving the intake flap ( 10 ) and the exhaust flap ( 11 ); and
a coupling device ( 14 ) coupled to the exhaust flap control lever ( 13 ) and to the intake flap control lever ( 12 ), the coupling device having a coupling rod ( 15 ) connected to each of the exhaust flap control lever ( 13 ) and the intake flap control lever ( 12 ),
wherein the coupling rod ( 15 ) is configured to provide direct transmission of movements of the intake flap control lever ( 12 ) and the exhaust flap control lever ( 13 ) to one another, and, in the first position, the exhaust flap control lever ( 13 ) and the coupling rod ( 15 ) contact one another and are arranged at an obtuse angle relative to one another, and the intake flap control lever ( 12 ) and the coupling rod ( 15 ) contact one another and are arranged at an acute angle relative to one another, and
wherein, proceeding from the first position, the intake flap control lever ( 12 ) and the exhaust flap control lever ( 13 ) and the coupling rod ( 15 ) are arranged such that the movements of the exhaust flap ( 11 ) and of the intake flap ( 10 ) take place in opposite directions and, after a partial movement, take place in a same direction.

3. A mixing valve ( 6 ) of an internal combustion engine ( 1 ) of a motor vehicle, comprising:
an intake duct ( 4 );
an exhaust duct ( 5 ), wherein, in a first position, the exhaust duct ( 5 ) is closed and the intake duct ( 4 ) is open;
a common collecting duct ( 7 ) into which the intake duct ( 4 ) and exhaust duet ( 5 ) commonly issue;
an intake flap ( 10 ) affixed to an intake flap shaft and arranged in the intake duct ( 4 ) pivotably movable about a longitudinal axis of the intake flap shaft;
an intake flap control lever ( 12 ) fastened to the intake flap shaft;
an exhaust flap ( 11 ) affixed to an exhaust flap shaft and arranged in the exhaust duct ( 5 ) pivotably movable about a longitudinal axis of the exhaust flap shaft;
an exhaust flap control lever ( 13 ) fastened to the exhaust flap shaft;
a drive device ( 8 ) driving the intake flap ( 10 ) and the exhaust flap ( 11 ); and
a coupling device ( 14 ) coupled to the exhaust flap control lever ( 13 ) and to the intake flap control lever ( 12 ), the coupling device having a coupling rod ( 15 ) connected to each of the exhaust flap control lever ( 13 ) and the intake flap control lever ( 12 ),
wherein the coupling rod ( 15 ) is configured to provide direct transmission of movements of the intake flap control lever ( 12 ) and the exhaust flap control lever ( 13 ) to one another, and, in the first position, the exhaust flap control lever ( 13 ) and the coupling rod ( 15 ) contact one another and are arranged at an obtuse angle relative to one another, and the intake flap control lever ( 12 ) and the coupling rod ( 15 ) contact one another and are arranged at an acute angle relative to one another, and
wherein, in the first position, the exhaust flap control lever ( 13 ) is situated ahead of a dead center at which said exhaust flap control lever ( 13 ) forms a straight line with the coupling rod ( 15 ).

4. The mixing valve as claimed in claim 1 , wherein the intake flap control lever ( 12 ) is of a different length than the exhaust flap control lever ( 13 ).

5. The mixing valve as claimed in claim 1 , wherein the drive device ( 8 ) has an actuating motor ( 9 ) driving the exhaust flap ( 11 ).

6. The mixing valve as claimed in claim 1 , wherein the exhaust duct ( 5 ) is arranged at right angles to the intake duct ( 4 ), in that, in the first position, the exhaust flap ( 11 ) is arranged approximately parallel to the intake flap ( 10 ), and in that the intake flap control lever ( 12 ) and the exhaust flap control lever ( 13 ) face toward one another.

Assignees

• Continental Automotive Gmbh

Inventors

• Weis Christian

Classifications

• F16K11/22

  with an actuating member for each valve, e.g. interconnected to form multiple-way valves · CPC title

• F02M26/64 Primary

  the EGR valve being operated together with an intake air throttle · CPC title

• F02M1/00

  Carburettors with means for facilitating engine's starting or its idling below operational temperatures · CPC title

• F01L7/021

  with one rotary valve · CPC title

• F16K11/0525

  the closure members being pivoted around an essentially central axis · CPC title