Method for reducing hexavalent chromium in oxidic solids

Patent metadata

Field	Value
Publication number	US-9725364-B2
Application number	US-201314411618-A
Country	US
Kind code	B2
Filing date	Jul 5, 2013
Priority date	Jul 6, 2012
Publication date	Aug 8, 2017
Grant date	Aug 8, 2017

Abstract

Process for reducing hexavalent chromium in oxidic solids, which comprises the steps:
a) mixing of the oxidic solid containing Cr(VI) with a carbon-containing compound which is liquid in the range from 20 to 100° C., b) treatment of the mixture obtained after a) in an indirectly heated reactor at a temperature of from 700° C. to 1100° C., particularly preferably at a temperature of from 800° C. to 1000° C., under a protective atmosphere, c) cooling of the reaction product obtained after b) to at least 300° C., preferably at least 150° C., under a protective atmosphere.

First claim

What is claimed is:

1. A process for reducing hexavalent chromium in oxidic solids, the process comprising:
a) mixing an oxidic solid containing Cr(VI) with a carbon-containing compound to form a mixture, wherein the carbon-containing compound is a compound that is liquid at temperatures from 20° C. to 100° C.,
b) treating the mixture obtained after a) in an indirectly heated reactor at a temperature of 700° C. to 1100° C. under a protective atmosphere to form a reaction product, and
c) cooling of the reaction product obtained after b) to a temperature of 300° C. or less under a protective atmosphere to form a reduced process product.

2. The process according to claim 1 , wherein the oxidic solid contains a proportion of less than 15% by weight of calcium oxide.

3. The process according to claim 1 , wherein the oxidic solid is a chrome ore residue.

4. The process according to claim 1 , wherein the carbon-containing compound comprises a polyhydroxy compound.

5. The process according to claim 1 , wherein, instead of vaporizing, the carbon-containing compound decomposes at temperatures of ≧150° C.

6. The process according to claim 1 , wherein the carbon-containing compound comprises glycerol, polyethylene glycol having a molar mass of from 380 to 420, or a mixture of the two in a mass ratio of from 4:1 to 15:1, based on the mass of Cr(VI).

7. The process according to claim 1 , wherein carbon of the carbon-containing compound is used in a molar ratio to Cr(VI) of from 5:1 to 35:1.

8. The process according to claim 1 , wherein:
the carbon-containing compound comprises glycerol, polyethylene glycol having a molar mass of from 380 to 420, or a mixture of the two; and
carbon of the carbon-containing compound is used in a molar ratio to Cr(VI) of from 9:1 to 23:1.

9. The process according to claim 1 , further comprising conducting step a) in a continuously operating mixing apparatus.

10. The process according to claim 1 , further comprising conducting step b) in a continuously operating indirectly heated reactor.

11. The process according to claim 1 , further comprising conducting step c) in a continuously operating cooling apparatus.

12. The process according to claim 1 , wherein the oxidic solid has a water content.

13. The process according to claim 1 , further comprising in step a), adding auxiliaries which improve the processability of the mixture produced, wherein the auxiliaries are selected from the group consisting of silicas, silicates, aluminates, and aluminosilicates.

14. The process according to claim 1 , wherein the oxidic solid contains up to 80,000 ppm of Cr(VI).

15. The process according to claim 3 , wherein the chrome ore residue contains up to 10,000 ppm of Cr(VI).

16. The process according to claim 3 , wherein the chrome ore residue comprises a mixture of chrome ore residue and other residue, with the mixture containing up to 20 000 ppm of Cr(VI).

17. The process according to claim 1 , wherein the process product has a Cr(VI) content of <640 ppb.

Assignees

• Lanxess Deutschland Gmbh

Inventors

• Ortmann Rainer
• Friedrich Holger
• Labuschagne Chris
• Van Der Merwe Dawie
• Visagie Barry

Classifications

• C04B7/34

  Hydraulic lime cements; Roman cements {; natural cements} · CPC title

• C01P2006/80

  Compositional purity · CPC title

• C01G37/00 Primary

  Compounds of chromium · CPC title

• C22B7/002

  by treating with halogens, sulfur or compounds thereof; by carburising, by treating with hydrogen (hydriding) · CPC title

• C08L95/00

  Compositions of bituminous materials, e.g. asphalt, tar, pitch · CPC title