Prepolymer, curable material, coating composition, non-linear optical material, optical waveguide and light control device

Patent metadata

Field	Value
Publication number	US-9575246-B2
Application number	US-201414582625-A
Country	US
Kind code	B2
Filing date	Dec 24, 2014
Priority date	Aug 22, 2012
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

Provided are: a prepolymer which is capable of forming a non-linear optical material that has excellent non-linear optical effect, heat resistance, withstand voltage and transparency; a curable material which contains the prepolymer; a coating composition which contains the curable material and a solvent; a non-linear optical material which is obtained by curing the curable material; an optical waveguide which uses the non-linear optical material; and a light control device which is provided with the optical waveguide. The present invention uses a prepolymer having a crosslinkable functional group, which is obtained by reacting one or more compounds (X) that are selected from the group consisting of compounds (X1), compounds (X2) and compounds (X3), a compound (Y) that is represented by formula (Y), a compound (Z) that has three or more phenolic hydroxyl groups, and an organic compound (B) that exerts a non-linear optical effect and has a reactive group.

First claim

What is claimed is:

1. A prepolymer, comprising
a condensate formed by a reaction including at least a dehydrohalogenation condensation reaction of a compound (X), a compound (Y), a compound (Z), and an organic compound (B),
wherein:
the prepolymer comprises crosslinkable functional groups,
the compound (X) is at least one compound selected from the group consisting of a compound (X1) that comprises a crosslinkable functional group and a phenolic hydroxy group; a compound (X2) that comprises a crosslinkable functional group and a fluorine atom-substituted aromatic ring, but does not comprise a phenolic hydroxy group or an aromatic ring substituted by a haloalkyl group comprising at most 8 carbon atoms; and a compound (X3) that comprises a crosslinkable functional group and an aromatic ring substituted by a haloalkyl group comprising at most 8 carbon atoms but does not comprise a phenolic hydroxy group; at least one compound (X) is the compound (X1) or the compound (X2),
the compound (Y) is a compound represented by the following formula (Y);
the compound (Z) is a compound comprising at least 3 phenolic hydroxy groups but no crosslinkable functional group; and
the organic compound (B) is an organic compound developing a nonlinear optical effect and comprising a reactive group;

wherein n is an integer of from 0 to 3, each of a and b is independently an integer of from 0 to 3, each of Rf 1 and Rf 2 is independently a fluoroalkyl group comprising at most 8 carbon atoms, a nitrile group or a nitro group, and F in the aromatic ring represents that all the hydrogen atoms of the aromatic ring are substituted by a fluorine atom.

2. The prepolymer according to claim 1 , which is a prepolymer (C1) obtained by reacting the organic compound (B) with a fluorinated polyarylene ether prepolymer (A1) obtained by subjecting the compound (X), the compound (Y) and the compound (Z) to a condensation reaction in the presence of a dehydrohalogenating agent.

3. The prepolymer according to claim 1 , which is a prepolymer (C2) obtained by reacting the organic compound (B) and the compound (X) with a fluorinated polyarylene ether prepolymer (A2) obtained by subjecting the compound (Y) and the compound (Z) to a condensation reaction in the presence of a dehydrohalogenating agent.

4. The prepolymer according to claim 1 , which is a prepolymer (C3) obtained by reacting the organic compound (B) and the compound (X) with a fluorinated polyarylene ether prepolymer (A1) obtained by subjecting the compound (X), the compound (Y) and the compound (Z) to a condensation reaction in the presence of a dehydrohalogenating agent.

5. The prepolymer according to claim 1 , which is a prepolymer (C4) obtained by reacting the compound (X) to a fluorinated polyarylene ether prepolymer (A3) obtained by subjecting the compound (Z) and the organic compound (B) to a condensation reaction in the presence of a dehydrohalogenating agent to obtain a condensate, and further subjecting the compound (Y) to a condensation reaction with the obtained condensate in the presence of a dehydrohalogenating agent.

6. The prepolymer according to claim 1 , wherein the organic compound (B) has a second order molecular hyperpolarizability of at least 10 −30 esu.

7. The prepolymer according to claim 1 , wherein the organic compound (B) is a compound having a structure such that an electron-withdrawing group and an electron-donating group are bridged by a n electron conjugated system.

8. The prepolymer according to claim 1 , wherein the reactive group in the organic compound (B) is a group selected from the group consisting of a hydroxy group, a mercapto group, an amino group, a vinyl(oxy) group, an allyl(oxy) group, an epoxy group, a maleimide group, an azide group, an isocyanate group, a methacryloyl(oxy) group, an acryloyl(oxy) group, a trifluorovinyl(oxy) group, an ethynyl group, a 1-oxocyclopenta-2,5-dien-3-yl group, a diarylhydroxymethyl group, a hydroxyfluorenyl group, a halogenated aromatic ring, a cyclobutalene ring and an oxirane ring.

9. The prepolymer according to claim 1 , wherein a proportion of moles of units derived from the organic compound (B) to a total number of moles of units derived from the compound (X), units derived from the compound (Y), units derived from the compound (Z) and the units derived from the organic compound (B) is from 1 to 60 mol %.

10. A curable material, comprising the prepolymer according to claim 1 .

11. A coating composition, comprising the curable material according to claim 10 and a solvent (S).

12. A nonlinear optical material, which is a cured product of the curable material according to claim 10 , wherein units derived from the organic compound (B) in the cured product are oriented.

13. An optical waveguide, of which either one or both of a core and a clad is made of the nonlinear optical material according to claim 12 .

14. A light control device, comprising the optical waveguide according to claim 13 , and electrodes to apply a voltage to the nonlinear optical material.

15. The prepolymer according to claim 1 , wherein the compound (X) is the compound (X1).

16. The prepolymer according to claim 1 , wherein the compound (X) is the compound (X2).

17. The prepolymer according to claim 1 , wherein the compound (X) comprises the compound (X3).

18. The prepolymer according to claim 1 , wherein the compound (X) is a mixture of the compound (X1), the compound (X2), and the compound (X3).

19. The prepolymer according to claim 1 , wherein a molar ratio of units derived from the organic compound (B) to the crosslinkable functional groups in the prepolymer is from 60:40 to 1:99.

Assignees

• Asahi Glass Co Ltd

Inventors

• Murotani Eisuke
• Fukuda Keiko
• Takahira Yusuke

Classifications

• G02F1/065 Primary

  in an optical waveguide structure · CPC title

• C08G65/40 Primary

  from phenols (I) and other compounds (II), e.g. OH-Ar-OH + X-Ar-X, where X is halogen atom, i.e. leaving group · CPC title

• G02F1/225

  in an optical waveguide structure · CPC title

• C08G65/4018

  (I) or (II) containing halogens other than as leaving group (X) · CPC title

• C09D171/12

  Polyphenylene oxides · CPC title