Plugged honeycomb structure

Patent metadata

Field	Value
Publication number	US-9555359-B2
Application number	US-201514627258-A
Country	US
Kind code	B2
Filing date	Feb 20, 2015
Priority date	Mar 14, 2014
Publication date	Jan 31, 2017
Grant date	Jan 31, 2017

Abstract

There is disclosed a plugged honeycomb structure. A plugged honeycomb structure includes a honeycomb structure body of a segment structure and plugging portions disposed in open ends of cells formed in the honeycomb structure body, the honeycomb structure body has outer segments and inner segments disposed on an inner side than the outer segments in a cross section of the honeycomb structure body, and a material constituting the outer segments has a smaller heat capacity per unit volume than a material constituting the inner segments.

First claim

What is claimed is:

1. A plugged honeycomb structure comprising:
a honeycomb structure body having a plurality of pillar-shaped honeycomb segments each having porous partition walls defining a plurality of cells which become through channels for a fluid and extend from a first end face to a second end face, and a bonding layer to bond the plurality of honeycomb segments to one another so that side surfaces of the honeycomb segments face one another; and
plugging portions disposed in open ends of predetermined cells in the first end face and open ends of residual cells in the second end face of the honeycomb structure body,
wherein the honeycomb structure body has, as the plurality of honeycomb segments, outer segments disposed on a circumferential side of the honeycomb structure body in a cross section vertical to an extending direction of the cells and inner segments disposed on an inner side than the outer segments in the cross section,
a material constituting the outer segments has a smaller heat capacity per unit volume than a material constituting the inner segments, and
wherein the heat capacity per unit volume of the material constituting the inner segments at 600° C. is from 4.25 to 4.50 J/K/cm 3 .

2. The plugged honeycomb structure according to claim 1 ,
wherein the heat capacity per unit volume of the material constituting the outer segments is from 0.60 to 0.95 time as large as the heat capacity per unit volume of the material constituting the inner segments.

3. The plugged honeycomb structure according to claim 1 ,
wherein a pressure loss of the outer segments is from 0.90 to 1.10 times as large as a pressure loss of the inner segments.

4. The plugged honeycomb structure according to claim 1 ,
wherein a porous body constituting each of the outer segments has a higher thermal conductivity than a porous body constituting each of the inner segments.

5. The plugged honeycomb structure according to claim 4 ,
wherein the porous body constituting each of the outer segments has a larger thermal expansion coefficient than the porous body constituting the inner segment.

6. The plugged honeycomb structure according to claim 5 ,
wherein the inner segments are constituted of either a material including aluminum titanate or a material including aluminum titanate and α-Al 2 O 3 , and
wherein the outer segments are constituted of SiC, Si, Si 3 N 4 , cordierite, mullite, or a material including at least two of these materials.

7. The plugged honeycomb structure according to claim 1 ,
wherein a porous body constituting each of the outer segments has a larger thermal expansion coefficient than the porous body constituting the inner segment.

8. The plugged honeycomb structure according to claim 7 ,
wherein the thermal expansion coefficient of the porous body constituting the outer segment is from 1.20 to 1.60 times as large as the thermal expansion coefficient of the porous body constituting the inner segment.

9. The plugged honeycomb structure according to claim 1 ,
wherein the inner segments are constituted of either a material including aluminum titanate or a material including aluminum titanate and α-Al 2 O 3 .

10. The plugged honeycomb structure according to claim 1 ,
wherein the outer segments are constituted of SiC, Si, Si 3 N 4 , cordierite, mullite, or a material including at least two of these materials.

11. The plugged honeycomb structure according to claim 1 ,
wherein in a cross section of the honeycomb structure body which is vertical to the cell extending direction, an area ratio of the inner segments to the outer segments is from 70/30 to 10/90.

12. The plugged honeycomb structure according to claim 1 ,
wherein in the cross section of the honeycomb structure body which is vertical to the cell extending direction, the inner segments and the outer segments are linearly symmetrically disposed.

13. The plugged honeycomb structure according to claim 1 ,
wherein a porosity of a porous body constituting the honeycomb structure body is from 20 to 50%.

14. The plugged honeycomb structure according to claim 1 ,
wherein an exhaust gas purifying catalyst is loaded onto at least one of each surface of the partition walls of the honeycomb structure body and each pore of the partition walls.

Assignees

• Ngk Insulators Ltd

Inventors

• Kikuchi Yoshio

Classifications

• F01N3/035

  with catalytic reactors · CPC title

• C04B2111/00405

  Materials with a gradually increasing or decreasing concentration of ingredients or property from one layer to another · CPC title

• C04B38/0016

  assembled from subunits · CPC title

• Y10T428/24157

  Filled honeycomb cells [e.g., solid substance in cavities, etc.] · CPC title

• C04B2111/00793

  as filters or diaphragms · CPC title