Honeycomb structure

Patent metadata

Field	Value
Publication number	US-9752477-B2
Application number	US-201514618196-A
Country	US
Kind code	B2
Filing date	Feb 10, 2015
Priority date	Feb 25, 2014
Publication date	Sep 5, 2017
Grant date	Sep 5, 2017

Abstract

A honeycomb structure including a honeycomb structure body, first plugging portions, and second plugging portions. The honeycomb structure body has a porous partition wall. The first plugging portions are disposed at an outflow side end face of inlet cells and an inflow side end face of outlet cells. The inlet cells are the predetermined cells of the honeycomb structure body. The outlet cells are the residual cells of the honeycomb structure body. The second plugging portions are not fired. The first plugging portions form a checkered pattern at the inflow side end face and the outflow side end face. The number of the second plugging portions is within 3% of the number of cell open ends where the first plugging portions are not formed, on both end faces of the honeycomb structure body.

First claim

What is claimed is:

1. A honeycomb structure comprising:
a honeycomb structure body which has a porous partition wall with one end face and another end face, the partition wall defining a plurality of cells, the cells extending from an inflow side end face to an outflow side end face, the inflow side end face being the one end face while the outflow side end face being the other end face, the cells forming channels for exhaust gas;
first plugging portions disposed at the outflow side end face of inlet cells and at the inflow side end face of outlet cells, the inlet cells being predetermined cells of the honeycomb structure body, the outlet cells being residual cells of the honeycomb structure body, the first plugging portions plugging the cells with a first plugging material which is fired; and
second plugging portions plugging the cells where the first plugging portions are not formed with a second plugging material, the second plugging material containing an adhesive material and an aggregate, which is not fired afterward and remains unfired,
wherein the number of the second plugging portions is within 3% of the number of cell open ends where the first plugging portions are not formed, on both end faces of the honeycomb structure body,
wherein the honeycomb structure body is formed by bonding a plurality of honeycomb segments, each honeycomb segment including the porous partition wall which defines the plurality of cells, and
the second plugging portions are provided in a range up to the third cell from an outermost circumference of the honeycomb segment.

2. The honeycomb structure according to claim 1 , wherein
a material of the second plugging portion is identical to a material of an outer circumference coating material, the outer circumference coating material coating an outer circumference of the honeycomb structure body.

3. The honeycomb structure according to claim 1 , wherein
the second plugging portions are provided at an inflow side end face of the honeycomb structure.

4. The honeycomb structure according to claim 1 , wherein
the shape of the cells of the honeycomb structure is any of a square shape, a rectangular shape, a diamond shape, and a hexagonal shape.

5. The honeycomb structure according to claim 4 , wherein
the second plugging portions are provided at an outflow side end face of the honeycomb structure and at cells aligned on diagonal lines of the cells passing through a center of the honeycomb structure.

6. The honeycomb structure according to claim 1 , wherein
the second plugging portions have a different color from the first plugging portions.

7. The honeycomb structure according to claim 1 , wherein
a hydraulic diameter of the cells open at an inflow side end face is larger than a hydraulic diameter of the cells open at an outflow side end face.

8. The honeycomb structure according to claim 1 , wherein
the honeycomb structure is made of a ceramic material of at least one kind selected from the group consisting of cordierite, alumina, mullite, aluminum titanate, silicon nitride, and silicon carbide.

Assignees

• Ngk Insulators Ltd

Inventors

• Aoyama Tomokatsu
• Yamashita Masataka
• Suzuki Michio

Classifications

• B01D46/247

  of the cells · CPC title

• Y02T10/20

  Cross-Sectional Technologies · mapped topic

• C04B38/0012

  characterised by the material used for sealing or plugging (some of) the channels of the honeycombs · CPC title

• Y10T428/24157

  Filled honeycomb cells [e.g., solid substance in cavities, etc.] · CPC title

• B01D46/2459

  of the plugs · CPC title