Plugged honeycomb structure

Patent metadata

Field	Value
Publication number	US-10029200-B2
Application number	US-201514628560-A
Country	US
Kind code	B2
Filing date	Feb 23, 2015
Priority date	Mar 14, 2014
Publication date	Jul 24, 2018
Grant date	Jul 24, 2018

Abstract

There is disclosed a plugged honeycomb structure. A plugged honeycomb structure includes a pillar-shaped honeycomb structure body having porous partition walls defining a plurality of cells which become through channels for a fluid and extend from a first end face to a second end face, and plugging portions disposed in open ends of predetermined cells in the first end face and open ends of residual cells in the second end face, and the partition walls are constituted of a porous body including α-Al2O3 as a main phase and further including cordierite and Y2Si2O7.

First claim

What is claimed is:

1. A plugged honeycomb structure comprising:
a pillar-shaped honeycomb structure body having porous partition walls defining a plurality of cells which become through channels for a fluid and extend from a first end face to a second end face; and
plugging portions disposed in open ends of the predetermined cells in the first end face and open ends of the residual cells in the second end face,
wherein the partition walls are constituted of a porous body including α-Al 2 O 3 as a main phase and further including cordierite and Y 2 Si 2 O 7 , and
wherein a mass ratio of α-Al 2 O 3 to 100 mass % of a material constituting the porous body is from 60 to 80 mass %.

2. The plugged honeycomb structure according to claim 1 ,
wherein a mass ratio of cordierite to 100 mass % of the material constituting the porous body is from 20 to 40 mass %.

3. The plugged honeycomb structure according to claim 1 ,
wherein a mass ratio of Y 2 Si 2 O 7 to 100 mass % of the material constituting the porous body is from 0.1 to 5.0 mass %.

4. The plugged honeycomb structure according to claim 1 ,
wherein a heat capacity of the material constituting the porous body at 600° C. is from 4.00 to 4.40 J/K/cm 3 .

5. The plugged honeycomb structure according to claim 1 ,
wherein an average thermal expansion coefficient of the porous body at 40 to 800° C. is from 3.0 to 6.0 ppm/K.

6. The plugged honeycomb structure according to claim 1 ,
wherein the porous body satisfies a relation of the following equation (1):
C− 0.007×α 2 ≥3.95  (1),

in which C is a heat capacity (J/K/cm 3 ) of the material constituting the porous body at 600° C. and α is an average thermal expansion coefficient (ppm/K) of the porous body at 40 to 800° C.

7. The plugged honeycomb structure according to claim 1 , wherein a porosity of the porous body is from 20 to 50%.

8. The plugged honeycomb structure according to claim 1 , wherein an average pore diameter of the porous body is from 5 to 20 μm.

9. The plugged honeycomb structure according to claim 1 ,
wherein the honeycomb structure body is a segmented structure which has a plurality of pillar-shaped honeycomb segments having the partition walls and in which the plurality of honeycomb segments are bonded in a state where the honeycomb segments are disposed adjacent to one another so that side surfaces of the honeycomb segments face one another.

10. The plugged honeycomb structure according to claim 1 ,
wherein an exhaust gas purifying catalyst is loaded onto at least one of each surface of the partition walls of the honeycomb structure body and each pore of the partition walls.

11. The plugged honeycomb structure according to claim 1 , wherein a mass ratio of cordierite to 100 mass % of the material constituting the porous body is from 20 to 40 mass %; and
wherein a mass ratio of Y 2 Si 2 O 7 to 100 mass % of the material constituting the porous body is from 0.1 to 5.0 mass %.

12. The plugged honeycomb structure according to claim 4 ,
wherein an average thermal expansion coefficient of the porous body at 40 to 800° C. is from 3.0 to 6.0 ppm/K; and
wherein the porous body satisfies a relation of the following equation (1):
C− 0.007×α 2 ≥3.95  (1),

in which C is a heat capacity (J/K/cm 3 ) of the material constituting the porous body at 600° C. and α is an average thermal expansion coefficient (ppm/K) of the porous body at 40 to 800° C.

Assignees

• Ngk Insulators Ltd

Inventors

• Kikuchi Yoshio

Classifications

• C04B2111/00793

  as filters or diaphragms · CPC title

• C04B2235/96

  Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance · CPC title

• C04B2235/5445

  submicron sized, i.e. from 0,1 to 1 micron · CPC title

• C04B2235/80

  Phases present in the sintered or melt-cast ceramic products other than the main phase · CPC title

• B01J23/10

  of rare earths · CPC title