Rare earth based magnet

Patent metadata

Field	Value
Publication number	US-9548149-B2
Application number	US-201414229296-A
Country	US
Kind code	B2
Filing date	Mar 28, 2014
Priority date	Mar 28, 2013
Publication date	Jan 17, 2017
Grant date	Jan 17, 2017

Abstract

The present invention provides a rare earth based magnet having a microstructure in which in a section of the R 2 T 14 B main-phase crystal grains, the number density of the fine products in the interior of (inside) the crystal grains is larger than that in the periphery of (outside) the crystal grains. That is, the rare earth based magnet includes R 2 T 14 B main-phase crystal grains and grain boundary phases formed between the R 2 T 14 B main-phase crystal grains. The R 2 T 14 B main-phase crystal grains include a substance where fine products are formed in the crystal grains. In the section of the main-phase crystal grains, when the crystal grains are divided into the interior of the crystal grains and the periphery of the crystal grains with a specific ellipse, the fine products are formed such that the number density in the interior is larger than that in the periphery.

First claim

What is claimed is:

1. A rare earth based magnet, comprising,
R 2 T 14 B main-phase crystal grains and two-grain boundary phases between the R 2 T 14 B main-phase crystal grains,
wherein said R 2 T 14 B main-phase crystal grains comprise a substance where fine products are formed in the crystal grains,
in the section of the main-phase crystal grains, the longest line segment in the section is taken as the long axis of the grains, a line segment in the grain section that passes through the center of the grains and is perpendicular to the long axis is taken as the short axis; the lines which orthogonally divide the long axis and short axis into ¾ inward and ¼ outward are determined, and an ellipse tangent to the four lines is drawn with its long axis and short axis parallel to the long axis and short axis of the grains respectively; when the ellipse is regarded as the boundary, the grains are divided into the interior of the crystal grains which is the interior of the ellipse and the periphery of the crystal grains which is the exterior of the ellipse; the fine products are formed such that the number density in the interior of the crystal grains is larger than that in the periphery of the crystal grains,
when the number density of said fine products in said interior of the crystal grains is taken as A1 and the number density of said fine products in said periphery of the crystal grains is taken as A2, A1/A2≧3.0, and
wherein, said two-grain boundary phases have a width of 5 nm or more and 200 nm or less.

2. The rare earth based magnet according to claim 1 , wherein,
A 1/ A 2≧15.

3. The rare earth based magnet according to claim 1 , wherein, said fine products are non-magnetic Nd-rich phase.

4. The rare earth based magnet according to claim 2 , wherein, said fine products are non-magnetic Nd-rich phase.

5. The rare earth based magnet according to claim 1 , wherein, 30≦A1/A2≦44.6.

6. The rare earth based magnet according to claim 2 , wherein, 15≦A1/A2≦44.6.

7. The rare earth based magnet according to claim 1 , wherein, the rare earth based magnet contains C, O and N, and when the number of atoms C, O and N contained are indicated as [C], [O] and [N], [O]/([C]+[N])<0.60.

8. The rare earth based magnet according to claim 3 , wherein, the rare earth based magnet contains C, O and N, and when the number of atoms C, O and N contained are indicated as [C], [O] and [N], [O]/([C]+[N])<0.60.

9. The rare earth based magnet according to claim 1 , wherein, the rare earth based magnet contains C, O and N, and when the number of atoms C, O and N contained are indicated as [C], [O] and [N], 0.45≦[O]/([C]+[N])≦0.57.

10. The rare earth based magnet according to claim 2 , wherein, the rare earth based magnet contains C, O and N, and when the number of atoms C, O and N contained are indicated as [C], [O] and [N], 0.45≦[O]/([C]+[N])≦0.57.

Assignees

• Tdk Corp

Inventors

• Kato Eiji
• Fujikawa Yoshinori
• Tsubokura Taeko
• Ishizaka Chikara
• Sato Katsuo

Classifications

• H01F1/0571 Primary

  in the form of particles, e.g. rapid quenched powders or ribbon flakes · CPC title

• H01F1/0577

  sintered · CPC title