Electrical contact element with a cover layer having a chemical reducing agent, electrical contact arrangement and methods for manufacturing an electrical contact element and for reducing oxidization of a contact section of an electrical contact element

Patent metadata

Field	Value
Publication number	US-9312049-B2
Application number	US-201214119672-A
Country	US
Kind code	B2
Filing date	May 14, 2012
Priority date	May 25, 2011
Publication date	Apr 12, 2016
Grant date	Apr 12, 2016

Abstract

The invention relates to an electrical contact element, an electrical contact arrangement and methods for manufacturing an electrical contact element and for reducing oxidization of a contact section of an electrical contact element. In order to avoid that the durability of the contact element and therefore of the contact arrangement is negatively influenced by growing oxide layers on contact surfaces, the contact element is provided with a cover layer with a chemical reducing agent that can be activated by frictional forces.

First claim

The invention claimed is:

1. An electrical contact element with a cover layer, arranged at least on a contact section of the contact element, the cover layer being electrically conductive, wherein the cover layer comprises a surface lubricant and also comprises a chemical reducing agent that is adapted to reduce metal oxides of the cover layer and the reducing agent comprises at least one flux material selected from the group consisting of multi-protic fluxing acid, linear fluxing acid, dendritic fluxing acid, branched fluxing acid, abietic acid, stearic acid, and adipic acid, and the reducing agent is provided in particles, and each particle has a receiving body comprised of a material configured to absorb the at least one flux material of the reducing agent through a capillary effect.

2. The electrical contact element according to claim 1 , wherein the cover layer is adapted to release at least a part of the reducing agent at least when a contact surface of the cover layer is damaged.

3. The electrical contact element according to claim 1 , wherein the reducing agent is embedded in the cover layer.

4. The electrical contact element according to claim 1 , wherein the particles comprise at least one solid chemical compound, the compound comprising the reducing agent.

5. The electrical contact element according to claim 1 , wherein the receiving body is formed as an outer shell which encloses the reducing agent.

6. The electrical contact element according to claim 1 , wherein the particles are formed as microcapsules.

7. The electrical contact element according to claim 1 , wherein the particles are adapted to provide chemical reducing action at least when frictional forces between the cover layer and a counter-contact element occur.

8. The electrical contact element according to claim 1 , wherein the particles are adapted to have a mechanical resilience that is below the mechanical resilience of the cover layer.

9. The electrical contact element according to claim 1 , wherein particles comprise the lubricant.

10. The electrical contact element according to claim 1 , wherein the lubricant is a material from a list comprising lubricating polymers, lubricating fluxes, lubricating acids and graphite particles.

11. The electrical contact element according to claim 1 , wherein a metallic protection layer is arranged between the cover layer and a core body of the electrical contact element.

12. An electrical contact arrangement with at least one of the electrical contact element and at least one counter-contact element for the electrical contact element, the counter-contact element being adapted to mechanically contact a contact section of the electrical contact element, wherein the electrical contact element is formed according to claim 1 .

13. The electrical contact element of claim 1 , wherein the surface lubricant is contained in a first plurality of particles embedded in the cover layer and the flux material is contained in a second plurality of particles embedded in the cover layer.

14. The electrical contact element of claim 1 , wherein at least one of the particles defines a colloid and the reducing agent is defined as a droplet absorbed within the receiving body.

15. A method for manufacturing an electrical contact element by adding a cover layer wherein the method comprises co-depositing a surface lubricant and an electrically conductive material in a plating bath to form the cover layer; embedding a chemical reducing agent in the cover layer by providing the chemical reducing agent in particles, and each particle includes a receiving body; selecting a flux material of the chemical reducing agent from the group consisting of multi-protic fluxing acid, linear fluxing acid, dendritic fluxing acid, branched fluxing acid, abietic acid, stearic acid, and adipic acid; and absorbing the flux material of the chemical reducing agent into the receiving body through a capillary effect.

16. The method of claim 15 , wherein embedding the surface lubricant in the cover layer includes providing a first plurality of particles embedded in the cover layer and containing the surface lubricant and embedding the chemical reducing agent includes providing a second plurality of particles embedded in the cover layer and containing the flux material.

17. A method for reducing oxidization of a contact section of an electrical contact element wherein the method comprises:
applying frictional forces to a cover layer on the contact section;
embedding a surface lubricant in the cover layer;
providing, in the cover layer, a chemical reducing agent having a flux material selected from the group consisting of multi-protic fluxing acid, linear fluxing acid, dendritic fluxing acid, branched fluxing acid, abietic acid, stearic acid, and adipic acid;
receiving the chemical reducing agent within a plurality of particles, each particle having a receiving body comprised of a material configured to absorb the chemical reducing agent through a capillary effect; and
releasing the chemical reducing agent in response to the frictional forces.

18. The method of claim 17 , wherein embedding the surface lubricant in the cover layer includes providing a first plurality of particles embedded in the cover layer and containing the surface lubricant and providing, in the cover layer, the chemical reducing agent includes providing a second plurality of particles embedded in the cover layer and containing the flux material.

Assignees

• Schmidt Helge
• Golden Josh
• Te Connectivity Germany Gmbh
• Tyco Electronics Corp

Inventors

• Schmidt Helge
• Golden Josh

Classifications

• H01H1/02 Primary

  characterised by the material thereof {(containing gas-evolving material H01H33/765)} · CPC title

• H01R43/16

  for manufacturing contact members, e.g. by punching and by bending · CPC title

• H01R43/00

  Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors (of trolley lines B60M1/28) · CPC title

• H01R13/03

  characterised by the material, e.g. plating, or coating materials · CPC title

• H01B5/002 Primary

  Auxiliary arrangements · CPC title