Sealing material, display device, and method of manufacturing the display device

Patent metadata

Field	Value
Publication number	US-9301417-B2
Application number	US-201313941789-A
Country	US
Kind code	B2
Filing date	Jul 15, 2013
Priority date	Jul 13, 2012
Publication date	Mar 29, 2016
Grant date	Mar 29, 2016

Abstract

A sealing material includes a metallic glass.

First claim

What is claimed is:

1. A sealing material comprising a metallic glass, the metallic glass being an amorphous alloy having a random atomic structure and including a plurality of metals.

2. The sealing material of claim 1 , wherein the metallic glass has a glass transition temperature of less than or equal to about 300° C.

3. The sealing material of claim 2 , wherein the metallic glass has a glass transition temperature of about 10° C. to about 200° C.

4. The sealing material of claim 1 , wherein the metallic glass comprises a cerium (Ce) metallic glass, a strontium (Sr) metallic glass, a gold (Au) metallic glass, a calcium (Ca) metallic glass, a yttrium (Y) metallic glass, a zinc (Zn) metallic glass, a magnesium (Mg) metallic glass, or a combination thereof.

5. The sealing material of claim 4 , wherein the cerium (Ce) metallic glass, strontium (Sr) metallic glass, gold (Au) metallic glass, calcium (Ca) metallic glass, yttrium (Y) metallic glass, zinc (Zn) metallic glass, and magnesium (Mg) metallic glass are alloys comprising cerium (Ce), strontium (Sr), gold (Au), calcium (Ca), yttrium (Y), zinc (Zn), and magnesium (Mg) as a first component, respectively, and wherein each independently further comprises nickel (Ni), yttrium (Y), cobalt (Co), lanthanum (La), zirconium (Zr), iron (Fe), titanium (Ti), calcium (Ca), beryllium (Be), magnesium (Mg), sodium (Na), molybdenum (Mo), tungsten (W), tin (Sn), zinc (Zn), potassium (K), lithium (Li), phosphorus (P), palladium (Pd), platinum (Pt), rubidium (Rb), chromium (Cr), strontium (Sr), cerium (Ce), praseodymium (Pr), promethium (Pm), samarium (Sm), lutetium (Lu), neodymium (Nd), niobium (Nb), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), thorium (Th), scandium (Sc), barium (Ba), ytterbium (Yb), europium (Eu), hafnium (Hf), arsenic (As), plutonium (Pu), gallium (Ga), germanium (Ge), antimony (Sb), silicon (Si), cadmium (Cd), indium (In), platinum (Pt), manganese (Mn), niobium (Nb), osmium (Os), vanadium (V), aluminum (Al), copper (Cu), silver (Ag), mercury (Hg), or a combination thereof.

6. The sealing material of claim 1 , wherein the sealing material is in a form of a ribbon or a paste.

7. The sealing material of claim 6 , wherein
the sealing material is in the form of the paste, and
the paste further comprises an organic vehicle.

8. The sealing material of claim 7 , wherein the metallic glass is in an amount of about 10 wt % to about 90 wt % based on the total weight of the paste.

9. A display device comprising:
a first substrate and a second substrate facing each other,
an active layer between the first substrate and the second substrate, and
a sealant between the first substrate and the second substrate, which adheres and fixes the first substrate and second substrate to each other, and including a heat-treated sealing material,
wherein the sealing material comprises a metallic glass, the metallic glass being an amorphous allow having a random atomic structure and including a plurality of metals.

10. The display device of claim 9 , wherein the metallic glass has a glass transition temperature of less than or equal to about 300° C.

11. The display device of claim 10 , wherein the metallic glass has a glass transition temperature of about 10° C. to about 200° C.

12. The display device of claim 9 , wherein the metallic glass comprises a cerium (Ce) metallic glass, a strontium (Sr) metallic glass, a gold (Au) metallic glass, a calcium (Ca) metallic glass, a yttrium (Y) metallic glass, a zinc (Zn) metallic glass, a magnesium (Mg) metallic glass, or a combination thereof.

13. The display device of claim 12 , wherein the cerium (Ce) metallic glass, strontium (Sr) metallic glass, gold (Au) metallic glass, calcium (Ca) metallic glass, yttrium (Y) metallic glass, zinc (Zn) metallic glass, and the magnesium (Mg) metallic glass are alloys comprising cerium (Ce), strontium (Sr), gold (Au), calcium (Ca), yttrium (Y), zinc (Zn), and magnesium (Mg) as a first component, respectively, and wherein each independently further comprises nickel (Ni), yttrium (Y), cobalt (Co), lanthanum (La), zirconium (Zr), iron (Fe), titanium (Ti), calcium (Ca), beryllium (Be), magnesium (Mg), sodium (Na), molybdenum (Mo), tungsten (W), tin (Sn), zinc (Zn), potassium (K), lithium (Li), phosphorus (P), palladium (Pd), platinum (Pt), rubidium (Rb), chromium (Cr), strontium (Sr), cerium (Ce), praseodymium (Pr), promethium (Pm), samarium (Sm), lutetium (Lu), neodymium (Nd), niobium (Nb), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), thorium (Th), scandium (Sc), barium (Ba), ytterbium (Yb), europium (Eu), hafnium (Hf), arsenic (As), plutonium (Pu), gallium (Ga), germanium (Ge), antimony (Sb), silicon (Si), cadmium (Cd), indium (In), platinum (Pt), manganese (Mn), niobium (Nb), osmium (Os), vanadium (V), aluminum (Al), copper (Cu), silver (Ag), mercury (Hg), or a combination thereof.

14. The display device of claim 9 , wherein the display device comprises a liquid crystal display, an organic light emitting diode display, a plasma display panel or a field emission display.

15. A method of manufacturing a display device, comprising:
providing a first substrate and a second substrate, respectively;
applying a sealing material comprising a metallic glass to the first substrate, the second substrate, or a combination thereof;
positioning the first substrate and the second substrate to face each other with the sealing material disposed therebetween, the metallic glass being an amorphous allow having a random atomic structure and including a plurality of metals; and
heat-treating the sealing material to form a sealant which adheres and fixes the first substrate and the second substrate to each other.

16. The method of claim 15 , wherein the sealing material is in the form of a ribbon or a paste.

17. The method of claim 15 , wherein the heat-treating the sealing material is performed at a temperature of less than or equal to about 300° C.

18. The method of claim 15 , wherein the heat-treating the sealing material is performed at a temperature higher than a glass transition temperature of the metallic glass.

19. The method of claim 18 , wherein the heat-treating the sealing material is performed at a temperature between the glass transition temperature of the metallic glass and a crystallization temperature of the metallic glass.

20. The method of claim 15 , wherein the heat-treating the sealing material comprises applying a pressure to the facing first and second substrates having the sealing material therebetween.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Lee Eun Sung
• Kim Se Yun
• Park Jin Man
• Kim Young Hwan
• Kim Suk Jun
• Jee Sang Soo
• Lee Sang Mock
• Han In Taek

Classifications

• H05K13/04

  Mounting of components {, e.g. of leadless components} · CPC title

• G02F1/1339

  Gaskets; Spacers; Sealing of cells · CPC title

• B23K35/24 Primary

  Selection of soldering or welding materials proper (B23K35/34 takes precedence) · CPC title

• H05K7/14 Primary

  Mounting supporting structure in casing or on frame or rack · CPC title

• G02F2202/08

  glass transition temperature · CPC title