Soft magnetic alloy powder, compact, powder magnetic core, and magnetic element

US9245676B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-9245676-B2
Application numberUS-201213687072-A
CountryUS
Kind codeB2
Filing dateNov 28, 2012
Priority dateDec 16, 2011
Publication dateJan 26, 2016
Grant dateJan 26, 2016

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

Provided are a soft magnetic alloy powder, a compact made from the soft magnetic alloy powder, a powder magnetic core including the compact, and a magnetic element including the powder magnetic core. The soft magnetic alloy powder contains Fe—Ni-based particles containing 38% to 48% by mass Ni, 1.0% to 15% by mass Co, and 1.2% to 10% by mass Si relative to the total mass of Fe, Ni, Co, and Si, the remainder being Fe. The Fe—Ni-based particles have an average size of more than 1 μm to less than 10 μm.

First claim

Opening claim text (preview).

What is claimed is: 1. A soft magnetic alloy powder comprising Fe—Ni-based alloy particles containing 38% to 48% by mass Ni, 1.0% to 15% by mass Co, and 1.2% to 10% by mass Si relative to the total mass of Fe, Ni, Co, and Si, the remainder being Fe, wherein the Fe—Ni-based particles have an average size of more than 1 μm to less than 10 μm, and wherein the Fe—Ni-based alloy particles have a core loss of 1526 kW/m 3 or less at 10 MHz. 2. A powder magnetic core comprising a compact obtained by press-molding a mixture of the Fe—Ni-based alloy particles specified in claim 1 , resin, and a lubricant. 3. A magnetic element comprising the powder magnetic core according to claim 2 . 4. A compact comprising Fe—Ni-based alloy particles containing 38% to 48% by mass Ni, 1.0% to 15% by mass Co, and 1.2% to 10% by mass Si relative to the total mass of Fe, Ni, Co, and Si, the remainder being Fe, wherein the surface of each of the Fe—Ni-based particles is partly or entirely coated with an insulator and the Fe—Ni-based particles have an average size of more than 1 μm to less than 10 μm, and wherein the Fe—Ni-based alloy particles have a core loss of 1526 kW/m 3 or less at 10 MHz. 5. A powder magnetic core comprising a compact obtained by press-molding a mixture of the Fe—Ni-based alloy particles specified in claim 4 , resin, and a lubricant. 6. A magnetic element comprising the powder magnetic core according to claim 5 .

Assignees

Inventors

Classifications

  • made from powder (powder coatings on sheets H01F3/02; on strips or ribbons H01F3/04; on wires H01F3/06) · CPC title

  • in the form of particles · CPC title

  • H01F7/02Primary

    Permanent magnets {[PM]} · CPC title

  • the particles being insulated · CPC title

  • by macromolecular organic substances · CPC title

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What does patent US9245676B2 cover?
Provided are a soft magnetic alloy powder, a compact made from the soft magnetic alloy powder, a powder magnetic core including the compact, and a magnetic element including the powder magnetic core. The soft magnetic alloy powder contains Fe—Ni-based particles containing 38% to 48% by mass Ni, 1.0% to 15% by mass Co, and 1.2% to 10% by mass Si relative to the total mass of Fe, Ni, Co, and Si, …
Who is the assignee on this patent?
Tdk Corp
What technology area does this patent fall under?
Primary CPC classification H01F1/14733. Mapped technology areas include Electricity.
When was this patent published?
Publication date Tue Jan 26 2016 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).