Method for depositing a thin layer and product thus obtained

Patent metadata

Field	Value
Publication number	US-9073781-B2
Application number	US-52187108-A
Country	US
Kind code	B2
Filing date	Jan 4, 2008
Priority date	Jan 5, 2007
Publication date	Jul 7, 2015
Grant date	Jul 7, 2015

Abstract

One subject of the invention is a process for the treatment of at least one thin continuous film deposited on a first side of a substrate, characterized in that said at least one thin film is raised to a temperature of at least 300° C. while maintaining a temperature not exceeding 150° C. on the opposite side of said substrate to said first side, so as to increase the degree of crystallization of said thin film while keeping it continuous and without a step of melting said thin film.
Another subject of the invention is the material that can be obtained by this process.

First claim

The invention claimed is:

1. A process for increasing the degree of crystallization of at least one thin continuous film deposited on a first side of a substrate while keeping the film continuous and without melting the film, the process comprising:
heating the film with a laser, wherein at every point on said at least one thin film that is heated to a temperature of at least 300 20 C. using a laser, the temperature at no point on the opposite side of said substrate to said first side exceeds 150 20 C., thereby increasing the degree of crystallization of said thin film while keeping it continuous and without melting said thin film,
wherein the laser simultaneously irradiates the entire width of the substrate, and
wherein the thin film is based on at least one oxide selected from the group consisting of indium zinc oxide, indium tin oxide, gallium-doped zinc oxide, niobium-doped titanium oxide, cadmium stannate, zinc stannate, fluorine-doped tin oxide, antimony-doped tin oxide, and fluorine- and antimony-doped tin oxide and wherein the thin film does not contain a metallic functional layer.

2. The process as claimed in claim 1 , wherein the substrate is made of glass.

3. The process as claimed in claim 1 , wherein a temperature not exceeding 100 20 C. is maintained at any point on the opposite side of the substrate to the side on which the thin film is deposited.

4. The process as claimed in claim 1 , wherein each point on the thin film is raised to a temperature of 300 20 C. or higher for a time not exceeding 1 second.

5. The process as claimed in claim 1 , wherein the degree of crystallization obtained is at least 20%.

6. The process as claimed in claim 1 , wherein the substrate has at least one dimension of 1 m or higher.

7. The process as claimed in claim 1 , wherein the thin film is based on at least one oxide selected from the group consisting of indium zinc oxide, indium tin oxide, fluorine doped tin oxide, antimony doped tin oxide, and fluorine- and antimony-doped tin oxide.

8. The process as claimed in claim 1 , wherein the thin film before treatment does not contain any aqueous or organic solvent, and is obtained by sputtering.

9. A process for obtaining a material comprising a substrate and at least one thin film, wherein said at least one thin film is deposited on said substrate by magnetically enhanced (magnetron) sputtering and wherein said at least one thin film is subjected to the process as claimed in claim 1 .

10. The process as claimed in claim 1 , wherein the laser is an excimer laser.

11. The process as claimed in claim 1 , wherein the laser is a fiber-guided laser.

12. The process as claimed in claim 1 , wherein the laser is a fiber laser.

13. The process as claimed in claim 1 , wherein the laser emits radiation with a wavelength from 0.5 to 5 microns.

14. The process as claimed in claim 1 , wherein the laser emits infrared radiation.

15. The process as claimed in claim 1 , wherein the degree of crystallization obtained is at least 50%.

16. The process as claimed in claim 1 , wherein the degree of crystallization obtained is at least 70%.

17. The process as claimed in claim 1 , wherein the degree of crystallization obtained is at least 90%.

Assignees

• Nadaud Nicolas
• Kharchenko Andriy
• Billert Ulrich
• Gy Rene
• Saint Gobain

Inventors

• Nadaud Nicolas
• Kharchenko Andriy
• Billert Ulrich
• Gy Rene

Classifications

• C03C2218/32

  After-treatment · CPC title

• C03C17/3681

  the multilayer coating being used in glazing, e.g. windows or windscreens · CPC title

• C03C23/0025

  by a laser beam · CPC title

• C23C14/5806

  Thermal treatment · CPC title

• C03C2217/71

  Photocatalytic coatings · CPC title