Heater assembly for a hand-held appliance

Patent metadata

Field	Value
Publication number	US-2025057295-A1
Application number	US-202218720094-A
Country	US
Kind code	A1
Filing date	Dec 15, 2022
Priority date	Dec 16, 2021
Publication date	Feb 20, 2025
Grant date	—

Abstract

Provided is a heater assembly for a hand-held appliance. The assembly includes a ceramic heater substrate having a heated region that includes heater elements for converting electrical energy to heat, and an unheated region adjacent to the heated region. The assembly includes a heat sink for dissipating heat from the heater elements, where the heat sink extends from the heated region of the ceramic heater substrate. The assembly includes electronic control devices for controlling electrical energy supply to the heater elements, and which are mounted at the unheated region of the ceramic heater device. The assembly includes heat dissipation means to dissipate heat from the heater elements to maintain the unheated region at a lower temperature than the heated region.

First claim

1 . A heater assembly, comprising:
a ceramic heater substrate having a first region that includes one or more heater elements for converting electrical energy to heat, and a second region adjacent to the first region; a heat sink for dissipating heat from the heater elements, the heat sink extending from the first region of the ceramic heater substrate, one or more electronic control devices for controlling electrical energy supply to the one or more heater elements, the one or more electronic control devices being mounted at the second region of the ceramic heater device; and, heat dissipation means arranged to dissipate heat from the heater elements to maintain the second region at a lower temperature than the first region.

2 . The heater assembly according to claim 1 , wherein the heat dissipation means is located at an intersection of the first region and the second region of the ceramic heater substrate.

3 . The heater assembly according to claim 1 , wherein the heat dissipation means comprises a further heat sink.

4 . The heater assembly according to claim 3 , wherein the further heat sink extends from the second region of the ceramic heater substrate.

5 . The heater assembly according to claim 3 , wherein the further heat sink comprises a plurality of fins extending from one or both sides of the ceramic heater substrate.

6 . The heater assembly according to claim 5 , wherein the heat sink comprises a plurality of fins extending from one or both sides of the ceramic heater substrate.

7 . The heater assembly according to claim 6 , wherein the fins of the further heat sink are an extension of the fins of the heat sink.

8 . The heater assembly according to claim 1 , wherein the heat dissipation means comprises a thermal link to the second region that is arranged to conduct heat away from the second region.

9 . The heater assembly according to claim 1 , wherein the heat dissipation means comprises means arranged to reduce a thermal conductivity of the second region relative to a thermal conductivity of the first region.

10 . The heater assembly according to claim 9 , wherein the means arranged to reduce the thermal conductivity comprises a dopant that dopes at least part of the second region of the ceramic heater substrate.

11 . The heater assembly according to claim 1 , wherein the heat dissipation means comprises a thermal mass arranged to reduce a transfer of heat from the first region to the second region.

12 . A hand-held appliance comprising the heater assembly of claim 1 .

13 . The hand-held appliance according to claim 12 , the hand-held appliance comprising:
an electric motor; a fan unit; and, a housing arranged to house the heater assembly, the electric motor and the fan unit, wherein the fan unit is driven by the electric motor to create an airflow past the heater assembly to an outlet of the housing.

14 . The hand-held appliance according to claim 13 , wherein the heater assembly is arranged in the housing such that the second region is proximal to the fan unit and the first region is distal to the fan unit.

15 . The hand-held appliance according to claim 12 , the hand-held appliance comprising a printed circuit board including one or more electronic components of the hand-held appliance, the printed circuit board being separate from the one or more electronic control devices of the heater assembly.

16 . The hand-held appliance according to claim 15 , wherein the printed circuit board is positioned out of a path of the airflow past the heater assembly.

17 . The hand-held appliance according to claim 15 , comprising low voltage or low current wires connecting the printed circuit board with the electronic control devices of the heater assembly.

18 . The hand-held appliance according to any of claim 12 , comprising a single pair of live or neutral wires arranged to connect the electronic control devices of the heater assembly to a mains electricity source.

19 . The hand-held appliance according to claim 17 , comprising standard multiplex connectors arranged to connect the wires to the heater assembly.

20 . The hand-held appliance according to claim 12 , wherein the hand-held appliance is a hair care appliance; and wherein the hair care appliance is a hair styler and/or hair dryer.

Assignees

• Dyson Technology Ltd

Inventors

• Forbes Andrew Christopher

Classifications

• H05B3/283 Primary

  the insulating material being an inorganic material, e.g. ceramic · CPC title

• A45D2001/004

  with a ceramic component, e.g. heater, styling surface · CPC title

• A45D20/12

  Details thereof or accessories therefor, e.g. nozzles, stands · CPC title

• H05B2203/03

  Heaters specially adapted for heating hand held tools · CPC title

• H05B2203/022

  Heaters specially adapted for heating gaseous material · CPC title