System and method for regeneration and recirculation of a reducing agent using highly exothermic reactions induced by mixed industrial slags
US-9840756-B1 · Dec 12, 2017 · US
US2023037130A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2023037130-A1 |
| Application number | US-202017625746-A |
| Country | US |
| Kind code | A1 |
| Filing date | Nov 11, 2020 |
| Priority date | Dec 25, 2019 |
| Publication date | Feb 2, 2023 |
| Grant date | — |
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The invention discloses a method for co-processing cracking slag and smelting soot of the waste circuit board, belongs to the field of comprehensive recycling of valuable elements from typical soot of waste circuit boards, and particularly relates to a method for co-processing cracking slag and smelting soot of the waste circuit board for debromination and comprehensive recovery of copper and zinc. The method mainly comprises the following steps of: crushing and sorting, mixture roasting, reinforced leaching, replacement and silver precipitation, sulfuration and copper precipitation, and evaporation crystallization. Compared with a traditional recycling technology, the purpose that two kinds of solid waste are treated in a coupling mode through one recycling technology is achieved. Through mixed sulfuric acid roasting, the requirement of bromide synergistic removal of the waste circuit board cracking slag and smelting soot is met, and the purpose of selective conversion of copper and zinc is achieved.
Opening claim text (preview).
1 . A method for cooperative disposal of waste printed circuit board thermal cracking slag and smelting ash comprising steps as follows: (1) crushing and sorting: crushing cracking slag of a waste circuit board to particles of 0.5-4.5 mm particle size by a shear crusher, then using one of an electrostatic or shaker sorting to separate metal and nonmetal to obtain glass fibers and sorting residue, then disposing of the glass fiber centrally, wherein glass fiber content in sorting residue is 0-5%; (2) mixture roasting: mixing the sorting residue obtained in step (1) with waste circuit board smelting soot to obtain a mixture, mixing the obtained mixture with tap water and 98% concentrated sulfuric acid to obtain a sulfuric acid solution, then performing roasting of the sulfuric acid solution under 250-450° C. for 1.5-3.5 hours to obtain roasting sand and roasting gas, wherein the roasting gas is absorbed by lye and returned to a sodium bromide purification process; (3) reinforced leaching: mechanically stirring and leaching in a batch ultrasonic reactor the roasting sand and sulfuric acid solution obtained in step (2) to obtain a leaching slag and a copper-zinc leaching solution, returning the leaching slag to a process of enriching precious metals, wherein during this reinforced leaching step, a liquid-to-solid mass ratio is 3:1-6:1, a temperature of the leaching is 25-65° C., a time of the leaching is 1.0-2.5 hours, an ultrasonic power is 25-55 Wh per kilogram of slurry, and an ultrasonic frequency is 5-30 KHz; (4) replacement and silver precipitation: adding copper powder into the copper-zinc leaching solution obtained in step (3) for a heating and stirring replacement reaction to obtain crude silver and a silver precipitated solution, wherein 0.3-1.5 g of copper powder is added per liter copper-zinc leaching solution, a temperature of the heating and stirring replacement reaction is 50-80° C., and a time of the heating and stirring replacement reaction is 1.0-3.0 hours; (5) sulfuration and copper precipitation: injecting hydrogen sulfide gas into the silver precipitated solution obtained in step (4) to obtain crude copper sulfide and a copper precipitated solution; (6) zinc extraction by crystallization: evaporating and crystallizing the copper precipitated solution obtained in step (5) to obtain crude zinc sulfate and a crystallization mother solution, wherein the crystallization mother solution is returned to the reinforced leaching step. 2 . A method for cooperative disposal of waste printed circuit board thermal cracking slag and smelting ash according to claim 1 , wherein in step (2), every kilogram of the sorting residue is mixed with 0.5-3.0 kg of waste circuit board smelting soot, wherein a mass ratio of the mixture to the sulfuric acid is 2:1-1:2, and an amount of the tap water is 1-20% of the mass of the mixture. 3 . A method for cooperative disposal of waste printed circuit board thermal cracking slag and smelting ash according to claim 1 , a concentration of sulfuric acid in the sulfuric acid solution in step (3) is 1-20 g/L, the tap water is directly used as a leaching agent, a speed of the stirring in the batch ultrasonic reactor is 180-360 rpm, and a ratio of ultrasonic working time to intermittent time is (10-20):10. 4 . A method for cooperative disposal of waste printed circuit board thermal cracking slag and smelting ash according to claim 1 , wherein a flow rate of the hydrogen sulfide gas in step (5) is 0.5-2.0 L/min, 5-20 L of hydrogen sulfide is injected per liter of the copper precipitated solution.
Sulfuric acid {, other sulfurated acids or salts thereof} · CPC title
Working-up slag · CPC title
containing sulfur · CPC title
by substitution, e.g. by cementation · CPC title
by chemical methods · CPC title
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