Multi-functional composite structure for extreme environments
US-10442559-B2 · Oct 15, 2019 · US
US2016351282A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2016351282-A1 |
| Application number | US-201514911748-A |
| Country | US |
| Kind code | A1 |
| Filing date | Dec 18, 2015 |
| Priority date | Dec 26, 2014 |
| Publication date | Dec 1, 2016 |
| Grant date | — |
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A MgF 2 system fluoride sintered body for a radiation moderator having a compact polycrystalline structure excellent in radiation moderation performance, especially neutron moderation performance, contains CaF 2 of 90% by weight at the maximum and has a relative density of 95.2% or more.
Opening claim text (preview).
1 . A MgF 2 system fluoride sintered body for a radiation moderator, comprising MgF 2 having a compact polycrystalline structure with a bulk density of 3.07 g/cm 3 (a relative density of 97.5%) or more. 2 . The MgF 2 system fluoride sintered body for a radiation moderator according to claim 1 , which has a bending strength of 12 MPa or more and a Vickers hardness of 100 or more as regards mechanical strengths. 3 . A method for producing the MgF 2 system fluoride sintered body for a radiation moderator according to claim 1 , comprising the steps of: pulverizing a high-purity MgF 2 raw material to control the particle size, so as to allow the maximum particle diameter in a particle size distribution to be 50 μm or less, the shape of the particle size distribution curve to be of sub-1-peak type or 1-peak type, and the median diameter to be 6 μm or less; adding 0.02-1% by weight of a sintering aid to the particle-size-controlled raw material to mix; molding the compound at a molding pressure of 5 MPa or more using a press molding device; molding the press molded article at a molding pressure of 5 MPa or more using a cold isostatic pressing (CIP) device; conducting preliminary sintering by heating the CIP molded article in a temperature range of 600° C.-700° C. in an air atmosphere (preliminary sintering step); conducting atmospheric sintering or pressure sintering by heating in a temperature range from (Tn−100)° C. to (Tn)° C. when the starting temperature of foaming of the preliminary sintered body is (Tn)° C., in an air atmosphere or in an inert gas atmosphere or in a vacuum atmosphere (primary sintering step); and forming a sintered body having a compact structure by heating in a temperature range of 900° C.-1150° C. under atmospheric pressure or under pressure in the same atmosphere as the preceding step. 4 . The method for producing the MgF 2 system fluoride sintered body for a radiation moderator according to claim 3 , further comprising the step of: conducting tertiary sintering by reheating in a temperature range of 900° C.-1150° C. under pressure in an inert gas atmosphere or in a vacuum atmosphere. 5 . A MgF 2 system fluoride sintered body for a radiation moderator, which is a MgF 2 —CaF 2 binary system fluoride sintered body having a compact polycrystalline structure, containing CaF 2 of 90% by weight at the maximum with a relative density of 95.2% or more. 6 . The MgF 2 system fluoride sintered body for a radiation moderator according to claim 5 , which has a bending strength of 13 MPa or more and a Vickers hardness of 100 or more as regards mechanical strengths. 7 . A method for producing the MgF 2 system fluoride sintered body for a radiation moderator according to claim 5 , comprising the steps of: mixing a high-purity MgF 2 powder with a high-purity CaF 2 powder in such a manner that the content of CaF 2 is 90% by weight at the maximum, and then pulverizing the same to control the particle size, so as to allow the maximum particle diameter in a particle size distribution to be 50 μm or less, the shape of the particle size distribution curve to be of sub-1-peak type or 1-peak type, and the median diameter to be 6 μm or less; adding 0.02-1% by weight of a sintering aid to the particle-size-controlled raw material to mix; molding the compound at a molding pressure of 5 MPa or more using a press molding device; molding the press molded article at a molding pressure of 5 MPa or more using a cold isostatic pressing (CIP) device; conducting preliminary sintering by heating the CIP molded article in a temperature range of 600° C.-700° C. in an air atmosphere (preliminary sintering step); conducting atmospheric sintering or pressure sintering by heating in a temperature range from (Tn−100)° C. to (Tn)° C. when the starting temperature of foaming of the preliminary sintered body is (Tn)° C., in an air atmosphere or in an inert gas atmosphere or in a vacuum atmosphere (primary sintering step); and forming a sintered body having a compact structure by heating in a temperature range of 900° C.-1150° C. under atmospheric pressure or under pressure in the same atmosphere as the preceding step. 8 . The method for producing the MgF 2 system fluoride sintered body for a radiation moderator according to claim 7 , further comprising the step of: conducting tertiary sintering by reheating in a temperature range of 900° C.-1150° C. under pressure in an inert gas atmosphere or in a vacuum atmosphere. 9 . The method for producing the MgF 2 system fluoride sintered body for a radiation moderator according to claim 3 , wherein the inert gas atmosphere in the two sintering steps (primary and secondary sintering steps) comprises one kind of gas or a mixture of plural kinds of gases, selected from among nitrogen, helium and argon, and hot molding work is conducted in the heating process using a hot press furnace or a hot isostatic pressing furnace. 10 . The method for producing the MgF 2 system fluoride sintered body for a radiation moderator according to claim 4 , wherein the inert gas atmosphere in the three sintering steps (primary, secondary and tertiary sintering steps) comprises one kind of gas or a mixture of plural kinds of gases, selected from among nitrogen, helium and argon, and hot molding work is conducted in the heating process using a hot press furnace or a hot isostatic pressing furnace. 11 . The method for producing the MgF 2 system fluoride sintered body for a radiation moderator according to claim 3 , wherein in the two sintering steps (primary and secondary sintering steps), in a vacuum atmosphere of less than 100 Pa, using a hot press furnace, hot molding work is conducted in the heating process. 12 . The method for producing the MgF 2 system fluoride sintered body for a radiation moderator according to claim 4 , wherein in the three sintering steps (primary, secondary and tertiary sintering steps), in a vacuum atmosphere of less than 100 Pa, using a hot press furnace, hot molding work is conducted in the heating process.
Cellulose or derivatives thereof · CPC title
based on fluorides · CPC title
micrometer sized, i.e. from 1 to 100 micron · CPC title
Organic acids, e.g. EDTA, citrate, acetate, oxalate · CPC title
Products characterised by their size, e.g. microceramics · CPC title
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