Exhaust gas purification filter

Patent metadata

Field	Value
Publication number	US-2016138448-A1
Application number	US-201414896725-A
Country	US
Kind code	A1
Filing date	Jun 3, 2014
Priority date	Jun 10, 2013
Publication date	May 19, 2016
Grant date	—

Abstract

An exhaust gas purification filter includes an inflow/outflow passage through which exhaust gas flows in/out, and a partition. The outflow passage and the inflow passage is alternately arranged. The partition is configured to divide the inflow passage and the outflow passage from each other, and being porous. The partition includes a coated zone where a surface of a base of the partition is covered with a first coating layer having an average pore diameter smaller than an average pore diameter of the base, and a non-coated zone where the surface of the base is not covered with the first coating layer on a downstream side of the coated zone. The average pore diameter of the base is large enough for ash to pass through the partition, and the first coating layer is constituted by a plurality of particle groups with different average particle diameters from each other.

First claim

What is claimed is:

1 . An exhaust gas purification filter that is arranged within an exhaust passage of an internal combustion engine, and that collects particulate matter included in exhaust gas, the exhaust gas purification filter comprising:
an inflow passage through which exhaust gas flows in; an outflow passage through which exhaust gas flows out, the outflow passage and the inflow passage being alternately arranged; and a partition configured to divide the inflow passage and the outflow passage from each other, and being porous, wherein the partition including a coated zone where a surface of a base of the partition is covered with a first coating layer having an average pore diameter smaller than an average pore diameter of the base, and a non-coated zone where the surface of the base is not covered with the first coating layer on a downstream side of the coated zone, the average pore diameter of the base in the non-coated zone is large enough for ash included in exhaust gas to pass through the partition, and the first coating layer is constituted by a plurality of particle groups with different average particle diameters from each other.

2 . The exhaust gas purification filter according to claim 1 , wherein
the plurality of particle groups are arranged substantially into layers on the base, and an average particle diameter of the particle group that forms a layer closer to the base is larger than an average particle diameter of the particle group that forms a layer farther away from the base.

3 . The exhaust gas purification filter according to claim 1 , wherein the plurality of particle groups are arranged on the base in an almost evenly mixed state.

4 . The exhaust gas purification filter according to claim 1 , wherein the particle groups that form the first coating layer are made from metal having a catalytic function.

5 . The exhaust gas purification filter according to claim 1 , wherein a second coating layer that is different from the first coating layer is provided in the non-coated zone, and the second coating layer including a catalyst.

6 . The exhaust gas purification filter according to claim 1 , wherein
the inflow passage is opened at an exhaust-gas upstream end, and is closed at an exhaust-gas downstream end, and the outflow passage is closed at the upstream end, and is opened at the downstream end.

Assignees

• Toyota Motor Co Ltd

Inventors

• Itoh Kazuhiro
• Nishioka Hiromasa
• Imai Daichi
• Tsukamoto Yoshihisa
• Otsuki Hiroshi
• Notake Yasumasa

Classifications

• F01N3/035 Primary

  with catalytic reactors · CPC title

• B01D53/94

  by catalytic processes · CPC title

• F01N3/0222

  the structure being monolithic, e.g. honeycombs · CPC title

• B01D46/2429

  of the honeycomb walls or cells · CPC title

• B01D46/24492

  Pore diameter · CPC title